- What Makes Limestone Granulator Cost-Effective?The process of producing high-quality fertilizer from raw materials such as limestone requires careful attention to equipment and technology. Limestone granulation, specifically through double roller extrusion granulators, offers numerous cost-effective advantages for various industries. Understanding the factors that contribute to the cost-efficiency of these machines can help businesses make informed decisions for their fertilizer production needs. Below are key insights into what makes limestone granulators both practical and financially viable.
What Types of Raw Materials Are Used in Fertilizer Production?
Limestone, a key raw material in fertilizer production, serves as an essential component for improving soil pH and providing necessary nutrients such as calcium. Other materials like gypsum, dolomite, and bentonite are often used alongside limestone to create compound fertilizers. For industries producing compound fertilizers, the proper granulation of these raw materials is vital for creating uniform particles. Double roller extrusion granulators ensure that limestone and its complementary materials are processed into granules with the correct size and composition. These well-formed particles are crucial for effective soil application, making limestone-based fertilizers highly effective for enhancing agricultural productivity.How Does Double Roller Extrusion Granulation Improve Cost-Efficiency?
Double roller extrusion granulators for limestone powder processing provide a cost-effective solution due to their dry granulation process, which eliminates the need for expensive drying equipment. This type of granulation machine compacts raw materials under pressure, forming granules without the use of liquid binders. This feature reduces operational costs related to energy consumption, water usage, and drying machinery. In addition, double roller extruders offer flexibility in handling various raw materials, including limestone, gypsum, and other mineral additives. This adaptability makes them suitable for large-scale fertilizer production, offering significant savings in both time and resources. Their efficiency in forming granules ensures that businesses can achieve optimal results with minimal operational costs.What Features Should You Look for in a Limestone Granulating Machine?
When selecting a granulator for limestone fertilizers, certain features can significantly impact the machine’s cost-effectiveness. Durability is a crucial factor, as machines such as double roller extrusion granulators are designed to handle abrasive materials like limestone. Their robust construction ensures a long operational lifespan, minimizing the need for frequent replacements or repairs. Additionally, precision granulation is essential for ensuring uniform particle size, which enhances product quality. Efficient granulators allow for the consistent production of well-formed granules, optimizing both product performance and manufacturing efficiency. Advanced control systems, low maintenance requirements, and energy efficiency also contribute to the machine’s overall cost-effectiveness.How Does Granulation Impact the Quality of Fertilizer?
The granulation process plays a pivotal role in determining the quality of limestone fertilizers. Well-granulated fertilizer provides even distribution of nutrients, which is essential for proper soil treatment. Double roller extrusion granulation, in particular, ensures that the limestone particles are compacted into uniform granules, which dissolve slowly and release nutrients consistently. This process reduces waste and improves the efficiency of fertilizer application. Furthermore, properly granulated limestone products have longer shelf lives, maintaining their effectiveness during storage and transport. High-quality granulation equipment, such as a roller press or compacting machine, ensures that the production process results in a premium product that meets industry standards.Why Is Dry Granulation a Preferred Process in Fertilizer Manufacturing?
Dry granulation, particularly through double roller extruders, is favored in limestone-based fertilizer manufacturing for its efficiency and cost savings. Unlike wet granulation, which requires additional steps such as drying and cooling, dry granulation compacts the raw materials directly, streamlining the production process. This method is highly suitable for materials like limestone, which do not require liquid additives to form granules. By eliminating the need for drying, businesses can reduce energy consumption and equipment investment. This method also produces fewer emissions, contributing to a more environmentally sustainable operation. As a result, double roller extrusion granulators offer a practical, eco-friendly, and cost-effective solution for fertilizer production.Conclusion
In summary, investing in a high-quality limestone granulator, such as a double roller extrusion granulator, offers substantial cost benefits for fertilizer manufacturers. The machine’s ability to efficiently handle raw materials like limestone, while minimizing operational costs and maintaining high product quality, makes it an ideal choice for businesses. Advanced granulating equipment ensures consistent production, lower energy consumption, and reduced waste, providing long-term financial savings. By choosing equipment from a trusted manufacturer like Yushunxin, businesses can further optimize their production processes and achieve greater profitability in the competitive fertilizer industry. You can visit: https://www.extruder-granulator.com/limestone-powder-granulation-machine/ - What is the price of NPK Fertilizer MachinesIn the dynamic world of agriculture, the significance of balanced nutrient supply is paramount. NPK fertilizers—comprising Nitrogen (N), Phosphorus (P), and Potassium (K)—are fundamental in boosting crop yields and maintaining soil fertility. For farmers and agricultural businesses aspiring to produce their own NPK fertilizers, investing in NPK fertilizer machines is a prudent decision. However, comprehending the pricing of these machines can be challenging. This blog aims to elucidate the factors influencing NPK fertilizer machine prices and provide precise quotes to aid your decision-making process.
Factors Influencing NPK Fertilizer Machine Prices
In general, there are 4 factors affect the NPK fertilizer machine prices.1. Machine Type and Capacity:
– Machine Type: NPK fertilizer machines come in various types, including granulators, mixers, and blending machines. Each type serves a specific function, with granulators usually costing more due to their specialized role in forming granules. – Capacity:The production capacity of a machine significantly impacts its price. Machines designed for small-scale operations are generally less expensive than those intended for large-scale industrial use. Click here for more details.2. Technology and Features:
– Technology: Advanced technology and features such as automated controls, energy efficiency, and precision blending drive up the cost. Machines with cutting-edge technology ensure better efficiency and superior fertilizer quality. – Multifunctionality: Machines that combine multiple processes, like granulation and mixing, often have a higher initial cost but can be more cost-effective in the long run by reducing the need for multiple individual machines.3. Material and Build Quality:
– Materials: The construction materials, such as stainless steel or high-grade alloys, influence the price. Durable materials ensure longevity and resistance to corrosion, making them a worthwhile investment. – Build Quality: Robustly built machines tend to be more expensive but offer greater reliability and durability, ensuring long-term operational efficiency.4. Brand and Manufacturer:
– Brand Reputation:Established brands lick YUSHUNXIN with a track record of producing reliable machinery often charge a premium. This premium typically includes quality assurance, after-sales service, and warranty. – Manufacturer: Lesser-known brands may offer lower prices but come with potential risks such as limited support, shorter warranties, and possible performance issues.Price Range and Precise Quotes
– Small-Scale NPK Fertilizer Machines price:These machines are suitable for small farms or individual use. Prices typically range from $50,000 to $10,0000. – Medium-Scale NPK Fertilizer line costs: Designed for medium-sized agricultural businesses, these machines range from $10,0000 to $200,000. – Large-Scale Industrial NPK Fertilizer equipment cost:Ideal for large-scale operations, these machines can cost over $200,000.Making an Informed Decision
When considering the purchase of an NPK fertilizer machine, balancing cost with quality and functionality is crucial. Investing in a reliable, high-quality machine can result in significant long-term benefits, including enhanced crop yields, better soil health, and reduced reliance on external fertilizer suppliers. In conclusion, By understanding the factors that influence prices and considering precise quotes, you can make an informed decision that best meets your agricultural needs and budget constraints. You can visit https://fertilizerequipmentmanufacturer.com/small-scale-npk-fertilizer-production-plant-cost/ for reference. - Can A Compost Grinder Reduce Your Waste Management Costs?Waste management is a critical aspect for any business and reducing costs associated with it can lead to significant savings. One effective way to manage organic waste is by using compost grinders. These machines transform organic waste into valuable compost, which can then be used for various purposes, including organic fertilizer production. By investing in the right compost crushing equipment, businesses can not only manage their waste more efficiently but also potentially turn a profit from recycled organic matter.
What Raw Materials Are Suitable for Organic Fertilizer Production?
Understanding the types of raw materials that can be effectively processed into organic fertilizer is crucial for maximizing the benefits of a compost grinding system. Common materials include food scraps, garden clippings, animal manure, and agricultural residues. Many businesses produce these types of waste as part of their daily operations, making them ideal candidates for composting. Food scraps, such as vegetable peelings and fruit waste, are particularly rich in nutrients and break down quickly. Garden clippings, like grass and leaves, provide a good balance of carbon and nitrogen, essential elements for composting. Animal manure from livestock farms can add essential micro-nutrients to the compost, while agricultural residues, like corn stalks and straw, provide bulk and structural integrity to the compost pile.How Do Different Compost Grinders Impact the Production Process?
Choosing the right compost grinder significantly impacts the quality and efficiency of the composting process. Each type of compost crushing machine has unique features that cater to different needs and scales of production. For example, vertical crushers are designed for high-capacity operations, offering robust performance and durability. These machines can handle large volumes of waste efficiently, making them suitable for large-scale composting facilities. Semi-wet material crushers are perfect for handling moist or semi-solid materials, like food scraps and manure. Their specialized design prevents clogging and ensures consistent grinding, which is essential for creating homogeneous compost. Straw crushers, on the other hand, are ideal for processing agricultural residues like straw and corn stalks. They effectively shred fibrous materials, which are often challenging to compost, into manageable pieces that decompose quickly.Why Invest in Compost Grinding Equipment from Yushunxin?
Investing in high-quality compost grinding equipment can yield substantial returns, both in terms of cost savings and environmental benefits. A professional fertilizer equipment manufacturer like Yushunxin offers a wide range of compost shredders tailored to different needs. Their machines not only excel in performance but also come with features designed to make the composting process more efficient. Yushunxin’s vertical crushers, for example, are equipped with advanced grinding mechanisms that ensure even and fine crushing of large volumes of waste. Their semi-wet material crushers incorporate anti-clogging features, which are essential for processing moist organic matter. Straw crushers from Yushunxin are designed to handle tough, fibrous materials, making them indispensable for agricultural waste management.Conclusion
In conclusion, using a compost grinder can significantly reduce waste management costs by transforming organic waste into valuable compost. By understanding the types of raw materials suitable for composting and choosing the right compost crushing equipment, businesses can enhance their waste management practices. Investing in quality machines from reputable manufacturers like Yushunxin ensures efficient, cost-effective, and environmentally friendly waste processing. By incorporating these advanced machines into their operations, businesses can not only manage waste more effectively but also contribute to sustainable practices. You can visit: https://www.fertilizerproductequipment.com/compost-grinder-for-sale/ - Is Limestone Powder Granulation Cost-Effective?When it comes to fertilizer production, raw materials play a crucial role in determining the quality and effectiveness of the final product. Raw materials suitable for fertilizer production include limestone powder, urea, ammonium sulfate, potassium chloride, and phosphate rock. Each of these materials offers unique benefits for various industries. For example, limestone powder is commonly used in the agricultural sector due to its ability to neutralize acidic soils and provide essential nutrients like calcium and magnesium. Similarly, urea serves as a rich nitrogen source, enhancing plant growth. Potassium chloride is essential for plant health, aiding in water retention and disease resistance. Understanding the specific needs and benefits of these raw materials is essential for optimizing fertilizer production.
Why Opt for Limestone Powder in Fertilizer Granulation?
Limestone powder, in particular, possesses several advantages that make it a preferred choice for granulation. This raw material facilitates the formation of durable and uniform granules, which are essential for efficient application and nutrient release. The granulation of limestone powder through methods like double roller extrusion granulation involves a dry process, eliminating the need for drying steps, thus reducing energy consumption and operational costs. In addition, limestone powder granulation enhances the storage and transportation efficiency of the fertilizer. Businesses can achieve significant savings and operational efficiencies by integrating limestone powder into their granulation processes.What are the Key Features of Granulating Machines?
Granulating machines, such as double roller extrusion granulators, boast features that are indispensable for efficient fertilizer manufacturing. For instance, the loader type feeder ensures uniform feeding of raw materials, while the chain crusher effectively crushes large particles into finer ones. The horizontal mixer guarantees homogenous mixing of raw materials, enhancing the quality of the final granules. The double roller extrusion granulator is pivotal in dry granulation, compressing the powder into uniform granules. Additionally, rotary screening machines are employed to sift out fine particles, ensuring only the desired granule size is packaged. Automatic packaging scales and belt conveyors further streamline the process, enhancing productivity and operational efficiency.How Does Limestone Powder Granulation Align with Industry Needs?
The granulation of limestone powder meets the specific needs of various industries beyond agriculture. For example, in the construction industry, lime-based materials derived from limestone powder are crucial for producing cement and mortar. The granulation process ensures these materials are easy to handle, reducing waste and improving consistency. In environmental applications, limestone powder granules can be used in water treatment to neutralize acidity, demonstrating versatility in addressing industry-specific requirements. The ability to produce uniform and stable granules from limestone powder through extrusion granulation processes makes it a cost-effective solution for multiple sectors.Conclusion
In conclusion, limestone powder granulation is indeed cost-effective, offering numerous benefits across various industries. The integration of advanced granulating equipment, such as double roller extrusion granulators, horizontal mixers, and rotary screening machines, ensures efficient and high-quality production. Businesses looking to optimize their fertilizer manufacturing process can significantly benefit from employing such machinery. A professional fertilizer equipment manufacturer like Yushunxin offers a comprehensive range of high-quality granulating machinery and solutions tailored to meet the specific needs of different industries. By leveraging these advanced technologies, companies can achieve cost savings, operational efficiency, and superior product quality in their fertilizer production endeavors. You can visit: https://www.extruder-granulator.com/double-roller-extruder-granulator/ - The Role of Disc-Pelletizers in Compost Fertilizer GranulationIn the realm of sustainable agriculture, the production of compost fertilizer has gained significant traction. Compost, derived from organic waste, not only enriches the soil but also enhances its structure and nutrient content. However, the handling and application of compost can be cumbersome due to its bulkiness and inconsistency. This is where disc-pelletizers come into play, offering a practical solution for making compost into granules with features of uniform, easy-to-handle.
What is a Disc-Pelletizer?
A disc-pelletizer, also known as a pan granulator, is a type of granulation equipment used to form powdery compost materials into organic fertilizer granules. It consists of a large, inclined rotating disc mounted on a stable structure. The rotation and tilt of the disc cause the material to tumble and roll, leading to the gradual aggregation of particles into granules.How Does it Work to make compost into pellets?
The working mechanism of a compost disc granulator is fairly straightforward: 1. Feeding: Compost material is fed onto the rotating disc. 2. Moistening: Water or a binding agent is sprayed onto the compost to facilitate granulation. The amount of liquid is carefully controlled to achieve the desired pellet consistency. 3. Granulation: As the disc rotates, the compost particles are lifted and tumbled. Due to the centrifugal force and gravity, the particles stick together, gradually forming required organic compost fertilizer granules. Go here for details. 4. Discharge: Once the granules reach the desired size, they are discharged from the disc and collected for further processing or packaging.Benefits of Using a Disc-Pelletizer
1. Uniform Granules: Disc-pelletizers produce granules of consistent size and shape, making the fertilizer easier to apply uniformly across fields. 2. Less dust: Granulated compost production with less dusty, easier to transport, and can be applied with conventional spreading equipment. 3. Enhanced Efficiency: The granulation process can be fine-tuned to optimize the moisture content and binding agents, ensuring high-quality granules. 4. High quality: Adopts Q235 carbon steel as material, which has high strength and erosion resistance.Conclusion
The disc-pelletizer is a valuable tool in the production of compost fertilizer granules. By converting loose compost into uniform pellets, it addresses the challenges of handling and application, while promoting sustainable agricultural practices. As the demand for organic fertilizers continues to grow, disc-pelletizers will play an increasingly important role in meeting the needs of organic compost fertilizer pellet making. If you need the fertilizer machine, you can visit https://www.granulatedcompostsolutions.com/product/disc-pelletizer-for-compost-fertilizer-granulation/ - How Can Carbon Black Granulation Enhance Production Efficiency?In the realm of industrial manufacturing, carbon black granulation presents a pivotal method to augment production efficiency. The granulating procedure, whether through granulators, pelletizers, or other specialized machinery, optimizes various facets of raw material utilization, machinery operation, and overall workflow. This blog delves into how carbon black granulation can significantly enhance production efficiency by examining suitable raw materials, essential machinery features, and specific applications in the granulation, pelletizing, and manufacturing sectors.
What Raw Materials Are Suitable for Carbon Black Granulation?
Carbon black granulation requires the use of specific raw materials to achieve optimal results. The primary raw material is carbon black, a fine black powder made from incomplete combustion of heavy petroleum products. Complementary materials include binders such as molasses, lignosulfonates, and synthetic polymers. These binders help in forming stable granules, pellets, or particles, which are crucial for various manufacturing processes. Another essential material could be clay, which acts as a supporting agent in the granulation procedure. The selection of raw materials greatly influences the carbon black granulating process. High-quality carbon black and suitable binders ensure the creation of uniform and durable granules. This leads to improved performance in downstream applications, such as in the production of rubber, plastics, and pigments. Therefore, choosing the right combination of raw materials forms the foundation for an efficient granulation process.What Are the Key Features of Carbon Black Granulation Machines?
Carbon black granulation machines come equipped with several advanced features designed to enhance production efficiency. High-precision control systems stand out as a crucial feature, allowing operators to precisely regulate the granulating, pelletizing, and manufacturing processes. These control systems ensure the consistent quality of granules, contributing to the overall efficiency of production. Additionally, robust construction and durability are essential features. Machines must withstand the abrasive nature of carbon black and other raw materials. Features such as wear-resistant liners and heavy-duty bearings extend the machine’s lifespan, reducing downtime and maintenance costs. Versatility in handling various granulation procedures also defines an efficient granulator or pelletizer. Machines capable of processing a range of raw materials and producing different types of granules, pellets, or particles offer greater flexibility in production. This versatility allows manufacturers to adapt to market demands efficiently.How Do Granulators, Pelletizers, and Ball Making Machines Enhance Efficiency?
Three types of machines primarily contribute to the efficiency of carbon black granulation: double roller granulators, disc granulators, and rotary drum granulators. Each machine offers unique advantages that cater to different aspects of the granulating procedure.- Double Roller Granulators: These machines excel in producing uniform and dense granules through a compaction process. The key to their efficiency lies in the high-pressure rollers, which compact the raw materials into solid granules. This method requires minimal moisture, reducing drying time and energy consumption. Additionally, double roller granulators are known for their low operating costs and high output, making them ideal for large-scale production.
- Disc Granulators: Disc or pan granulators are widely used for their ability to produce granules of varying sizes. The inclined rotating disc allows for precise control over granule size, enhancing the versatility of the production process. The adjustable angle and speed of the disc provide flexibility in the manufacturing, allowing for customization based on specific requirements. This adaptability ensures efficient use of raw materials and consistent granule quality.
- Rotary Drum Granulators: These machines are suitable for large-scale production due to their high throughput capabilities. The rotary drum action ensures thorough mixing and granulation of raw materials. The internal lifting plates and rotating drum create an ideal environment for granule formation. Rotary drum granulators are particularly effective for creating spherical granules with high uniformity, contributing to efficient downstream processing.
Conclusion
In conclusion, carbon black granulation stands as a crucial process in enhancing production efficiency. By carefully selecting suitable raw materials, leveraging advanced features of granulation machines, and utilizing specialized machinery such as double roller granulators, disc granulators, and rotary drum granulators, manufacturers can achieve consistent and high-quality granules. A professional fertilizer equipment manufacturer like Yushunxin offers state-of-the-art granulating machinery designed to meet the diverse needs of the industry. Investing in the right granulation equipment ultimately leads to improved productivity, reduced operational costs, and higher product quality, ensuring a competitive edge in the market. You can visit: https://www.mineralfertilizerproductionsolutions.com/product/carbon-black-granulation-plant/ - What factors influence the cost of NPK fertilizer plant
Introduction
NPK fertilizers, which contain nitrogen (N), phosphorus (P), and potassium (K), are essential for modern agriculture, enhancing crop yield and soil health. Setting up a plant for making NPK fertilizers involves significant financial investment, and various factors can influence the overall cost. This passage will delve into these factors, including raw materials, technology, plant location, regulatory compliance, and operational costs.Raw Material Costs
Source and Availability
One of the primary factors that influence the cost of an NPK fertilizer line is the cost of raw materials. The prices of nitrogen, phosphorus, and potassium compounds fluctuate based on their source and global market conditions. For instance, nitrogen can be derived from ammonia, which in turn depends on natural gas prices. Similarly, phosphorus is often obtained from rock phosphate, and potassium from potash. The availability and cost of these raw materials can significantly impact the overall production costs.Transportation
Transportation costs also play a crucial role. If the raw materials are sourced from distant locations, the cost of transporting them to the plant can be substantial. This includes not only the fuel costs but also the logistics of safely moving these materials, which may require specialized equipment and handling procedures.Technology and Equipment
Plant Design
The design and technology used in the plant are critical factors affecting the cost. Modern plants often employ advanced technologies for efficient production, such as automated control systems, high-efficiency mixers, and granulators. These technologies can be expensive but offer long-term savings through increased efficiency and reduced labor costs.Equipment Quality
The quality and durability of the equipment used also influence the cost. High-quality machinery may have a higher initial cost but can reduce maintenance expenses and downtime in the long run. Investing in reliable equipment is crucial for ensuring consistent production and product quality.Location and Infrastructure
Geographical Location
The geographical location of the plant significantly impacts its cost structure. Land prices, local labor rates, and the availability of utilities like water and electricity vary by region. Establishing a NPK fertilizer plant in an area with lower land and labor costs can reduce the initial investment and ongoing operational expenses.Proximity to Markets
Proximity to target markets is another important consideration. Being closer to major agricultural regions or distribution centers can reduce transportation costs and improve supply chain efficiency. This can make the plant more competitive by lowering the cost of getting the final product to market.Regulatory Compliance
Environmental Regulations
Compliance with environmental regulations can add to the cost of setting up and operating an NPK fertilizer plant. These regulations often require investments in pollution control technologies, waste management systems, and regular monitoring and reporting. Non-compliance can result in hefty fines and legal issues, further increasing costs.Safety Standards
Adhering to safety standards is essential for the well-being of workers and the surrounding community. This involves costs related to safety training, protective equipment, emergency response systems, and regular safety audits. While these measures add to the initial investment, they are crucial for preventing accidents and ensuring smooth operations.Operational Costs
Labor
Labor costs are a significant part of the operational expenses. Skilled technicians, engineers, and laborers are required to run the plant efficiently. The availability and cost of skilled labor can vary by location, affecting the overall operational budget.Maintenance and Utilities
Regular maintenance of equipment and infrastructure is essential for the longevity and efficiency of the plant. Maintenance costs, along with utility expenses for electricity, water, and other essential services, can add up over time. Efficient management of these resources is crucial for controlling operational costs.Conclusion
The cost of setting up and operating an NPK fertilizer plant is influenced by a myriad of factors, including raw material costs, technology and equipment, plant location, regulatory compliance, and operational expenses. Each of these elements plays a significant role in determining the overall financial investment required. Understanding these factors can help investors and managers make informed decisions, optimize production processes, and ensure the long-term viability of the plant. By carefully considering each aspect, it is possible to minimize costs and maximize efficiency, ultimately contributing to the successful production of high-quality NPK fertilizers. Visiting: https://www.fertilizerproductionproject.com/npk-fertilizer-manufacturing-line-cost/ - How Does the Disc Granulation Process Improve Mineral Fertilizer Quality?
What Raw Materials Are Suitable for Mineral Fertilizer Production?
Mineral fertilizers consist of a variety of raw materials that significantly contribute to their efficacy and quality. Rock phosphate, potash ores, and sulfate minerals are notable examples. Each of these minerals serves distinct roles in fertilizer production. Rock phosphate, for instance, provides essential phosphorus, an element crucial for plant growth and root development. Phosphorus-rich fertilizers are especially beneficial for the agricultural sector, enhancing crop yield and quality. Potash ores, containing potassium, improve water retention, disease resistance, and overall plant health. Sulfate minerals, such as gypsum, offer essential sulfur and calcium, aiding in protein synthesis and root strength. These minerals are indispensable across different industries, ensuring that fertilizers meet specific agricultural needs, enhancing productivity and sustainability. Click here for more details.How Do Various Industries Benefit from Specific Raw Materials?
Different industries leverage specific raw materials to produce mineral fertilizers tailored to their unique requirements. The agricultural industry, for example, relies heavily on rock phosphate and potash ores to enhance soil fertility and crop yield. High-phosphorus fertilizers promote root development and flowering, essential for fruit and vegetable production. In contrast, potassium-rich fertilizers improve crop resilience to environmental stressors, ensuring stable food supply and quality. In forestry, mineral fertilizers containing sulfate minerals support tree growth and resistance to pests and diseases. The construction and landscaping industries also benefit from gypsum-based fertilizers, which aid in soil stabilization and plant health. Thus, selecting appropriate raw materials tailored to industry-specific needs significantly improves the effectiveness and quality of mineral fertilizers.What Are the Key Features of Disc Granulation Machines?
Disc granulation machines play a pivotal role in enhancing the quality of mineral fertilizers. These machines, also known as pan granulators, offer several advantages. They provide precise control over particle size and uniformity, ensuring consistent fertilizer quality. The adjustable angle of the granulation disc allows for customization of granule size, catering to specific industry requirements. Furthermore, disc granulation machines exhibit high efficiency and low energy consumption, reducing operational costs. The robust construction and resistance to wear and corrosion ensure long-term reliability. These features collectively enhance the granulation process, producing high-quality mineral fertilizer granules that meet stringent industry standards.How Do Raw Materials Influence Granulation Quality?
The choice of raw materials significantly impacts the granulation quality of mineral fertilizers. High-purity rock phosphate, for example, ensures uniform granule formation and nutrient distribution. Potash ores with minimal impurities enhance granule strength and prevent disintegration during handling and application. Sulfate minerals contribute to the overall binding properties of the granules, improving their stability and longevity. Moreover, the moisture content and particle size of the raw materials affect the pan granulation process. Optimal moisture levels facilitate the adhesion of particles, forming robust granules. Consistent particle size distribution ensures uniform granule formation, enhancing fertilizer quality. Therefore, selecting high-quality raw materials and maintaining precise control over their properties are crucial for producing superior mineral fertilizer granules.How Do Advanced Granulation Technologies Enhance Production?
Advanced granulation technologies, such as those offered by professional fertilizer equipment manufacturers like Yushunxin, significantly enhance mineral fertilizer production. These technologies incorporate innovative design features that improve granulation efficiency and product quality. For instance, automated control systems enable precise regulation of granulation parameters, ensuring consistent granule size and uniformity. Additionally, advanced mixing and binding mechanisms enhance particle adhesion, producing stronger and more durable granules. High-capacity pan granulator accommodates small to large-scale production, meeting the demands of various industries. These technological advancements streamline the granulation process, reducing production time and costs while enhancing the overall quality of mineral fertilizers.Conclusion
The disc granulation process plays a crucial role in improving the quality of mineral fertilizers. By selecting suitable raw materials such as rock phosphate, potash ores, and sulfate minerals, and leveraging advanced granulation technologies, industries can produce high-quality fertilizers tailored to their specific needs. Professional equipment manufacturers like Yushunxin offer state-of-the-art granulation machines that enhance production efficiency and product quality. Ultimately, these advancements contribute to the sustainable and effective use of mineral fertilizers across various sectors, promoting agricultural productivity and environmental health. You can visit: https://www.mineralfertilizerproductionsolutions.com/product/disc-granulator-machine/ - Преимущества использования измельчителя соломы.Измельчитель соломы (или соломорезка) — это полезное сельскохозяйственное оборудование, которое может предоставить ряд преимуществ при обработке соломы. Вот некоторые из них: 1. Улучшение компостирования: Измельченная солома разлагается быстрее, чем цельные стебли, так как увеличивается поверхность, доступная для микроорганизмов и бактерий. Это способствует более эффективному и быстрому компостированию соломы, что в свою очередь может дать более качественное органическое удобрение для почвы. 2. Легкость внесения в почву: Измельченная солома может быть легко равномерно распределена по почве и внесена в неё. Это может помочь улучшить структуру почвы, повысить её водопроницаемость и вместимость, а также обогатить почву органическим веществом. 3. Снижение засорения полей: Измельчение соломы позволяет уменьшить размер отходов после уборки урожая. Это может помочь уменьшить засорение полей, что важно для поддержания чистоты и здоровья сельскохозяйственных угодий. 4. **Повышение доступности питательных веществ**: Измельченная солома может обеспечивать более быстрый доступ к питательным веществам для растений, так как более мелкие частицы более быстро разлагаются и высвобождают питательные элементы. 5. Снижение риска болезней и вредителей: Путём измельчения соломы можно уменьшить наличие укрытий для вредных насекомых и патогенных организмов. Это может способствовать снижению риска заболеваний растений и уменьшить необходимость использования пестицидов. 6. Экономия времени и труда: Использование измельчителя соломы может сократить время и усилия, которые требуются для ручной обработки соломы или её утилизации. Это может быть особенно полезно при обработке больших объемов соломы. 7. Увеличение эффективности использования соломы: Измельченная солома может использоваться более эффективно в различных агротехнических практиках, таких как мульчирование, улучшение структуры почвы, создание компоста и т.д. Вы можете использовать измельченную солому в процессе компостирования самоходного компостера. Однако важно помнить, что эффективное использование измельчителя соломы требует правильной настройки и обслуживания оборудования, а также соответствующих знаний и понимания процессов обработки соломы. Чтобы узнать больше, посетите: https://www.sxmashina.com/soloma-drobilka/
- Tanque de fermentación de abono orgánico una solución eficiente para la producción sostenible
- How To Make Organic Fertilizer From Cow DungThe cow dung fertilizer machine allows you to make fertilizer out of cow dung waste. The machine speeds up the process because it can often take months to produce fertilizer the normal way. This machine is a great investment in your business and it will make the process of cow litter fertilizer making go so much faster. Read on to learn how to choose the best machine for your business. Cow dung is a waste product so it makes sense to do something useful with it. The dung is a hazard and problem in the environment and it needs to be removed. Turning cow dung into fertilizer is the best thing to do with it and it is cheap to produce. Fertilizer is in high demand and you can sell it for a great price and make a lot of money with it. Click here to start making cow dung fertilizer.
- How Do You Get Successful In the Organic Fertilizer Industry?The organic fertilizer market was worth over 8 billion in 2020. More and more people are interested in organic fertilizers because they want to get away from chemical fertilizers. However, it takes skill to make organic fertilizing to work because the soil has to be properly broken down to see results. The industry is diverse, and it includes organic fertilizer. Organic fertilizer consists of plant-based (decomposed vegetables or plants) or animal-based materials (human excrement or other animal matter.) They are natural and do not consist of artificial materials. Here’s how do you get successful in the organic fertilizer industry: 1. Study the business: You can’t expect to win in the organic compost business plan if you don’t study the market and write a detailed business plan. What are existing businesses doing? What do you need to set up such a business? Are you able to run such a business without any toxic materials? 2. Your business needs to be located in a suitable place: An organic fertilizers business plan should be located in the right place. Organic materials of this matter can give off a strong, offensive odor. Not only should you be able to deal with it, but you should have your business located far enough away from other homes and companies.
- What Are The Key Steps In The Process Of Creating NPK Fertilizer?Fertilizer that is produced from nitrogen, potassium, and also phosphorus can be made in mass quantities. It just depends on the type of machinery you have at your disposal and your source for these materials that you will be used to create the compost. In many cases, you will have a large fertilizer production plant, capable of generating tons of this material on a daily basis. NPK is one of the most popular types of fertilizer. If you would like to use it, you can easily find a company that can assist you in producing as much of this material as you need for your business. What Type Of Machinery What You Need? The npk plant production unit that you will need will include several different components including a rotating drum, dryer, and a conveyor belt system. These will all be connected together to help you produce the exact amount of fertilizer that you will need for your business. Whether you are selling NPK or using it for your own crops, you can benefit by producing your own material on a daily basis. Keep in mind that you also need a mixer for npk fertilizer, a granulator machine, and a robust dryer drum for the largest scale operations. You can also get smaller units that can produce NPK for you if you have a smaller business.
- How To Find An Organic Fertilizer Production Company In IndiaIndia is one of the top producers of machines that can produce organic fertilizer. It is a country that relies upon a large amount of agricultural production for crops consumed by people every year. However, they are able to produce these machines at a very low cost. It is for this reason that many businesses, in different countries, will go to India in order to get these machines. Whether you need a machine, or an entire organic fertilizer production plant, they will have something available. To get the best prices on, this is where you should start searching in India to find the right one. How To Locate These Businesses Businesses that produce fertilizer production plants and machines are constantly advertising. The companies that are the largest tend to have the best deals on machines and plants that can converting organic waste to fertilizer. Some of these are quite elaborate and will require a large amount of space to house all of the different components. If you need a small machine, those are also available, typically at a very reasonable price point. All of this can be found online by simply searching for organic fertilizer equipment manufacturer in china.
- How To Buy Useful Animal Manure GranulatorIn order to process a substantial amount of animal manure in a timely manner, manure granulator will be the most optimal choice. It is an excellent piece of machinery, designed for converting the manure into pellets that you can use for your crops. These can be quite large, depending upon their capacity for creating pellets that you can package and sell. It can use a wide variety of manure including livestock manure, and poultry farm manure, all of which will have high concentrations of nitrogen, phosphorus, and potassium for your farm. In order to purchase one that is reasonably priced, let’s look at what your options are when getting an animal manure granulator. How Do Granulators Create Fertilizer Pellets? How to granulate organic fertilizer? You are going to need in a machine that can process this material into pellet form. There are several different types of machines that can perform this process. This will include a rotary drum granulating machine, an organic fertilizer granulator, and organic fertilizer disc type granulator machine which are very small but easy to use. All of these are going to work based upon the process of rotation and force. The faster that they spin, the faster you will see pellets made. These can work in conjunction with the drying drum, conveyor belt system, and a storage silo system, helping you to create as many pellets as you need.
- How to Buy a Quality Compost Turner ?Once you decide to start an organic fertilizer making business, do not rush to start it. It is now the best time to look for high-quality equipment for making organic fertilizers. Buying a quality compost turner can improve your productivity and increase your profits. It is easy to use a compost turner to turn agricultural waste and animal manurer into high-quality organic fertilizers. You can use your compost turner to make the materials more uniform and looser to improve the quality of your compost. It is, therefore, essential to buy a quality compost turner. Here is how to buy a quality compost turner: Buy from a Manufacturer with Several Years of Experience There are so many manufacturers of making compost turners. The best manufacturers have been making compost turners and other equipment for several years. And they usually have a good reputation. You can buy their compost turners. These compost turners are more likely to last longer. It is difficult to trust new manufacturers, especially if they do not have a proven track record.
- How To Buy An Affordable Animal Manure Pellet MachineIf you own a farm, and you have access to an abundance of animal manure, you may want to consider producing your own fertilizer pellets. It’s a great way to fertilizer soil without having to spend a large amount of money on fertilizer. Other companies may provide this for you, yet it will always be much more expensive than if you produce it on your own. If you are ready to invest in an affordable animal manure pellet machine, you have many different models to choose from. How Do These Machines Work? A commercial business involved in farming will always require a substantial amount of fertilizer. In some cases, these same businesses will also be raising animals such as sheep, cattle, goats, and other animals that people consume. When you purchase a granulator for animal manure, you can take the manure that is produced by these animals in converted easily into fertilizer. They can be produced as spherical pellets, or elongated pellets, depending upon the machine you are using. You will also need a way of storing the pellets once they are produced, or transporting them if you are going to sell them to other businesses. Four Different Types Of Manure Pellet Machines Perhaps the most hottest manure pellet machine is the disc granulator. This is due to its unique design and size. It can be added very easily to any production line for the creation of fertilizer pellets. Very compact in design and size, it uses a very simple working process. The combination of water, the fertilizer, and the rotating disc, will allow these pellets to be produced. The three other manure pellet machines include a rotary drum churning granulator, a manure pelletizer, and a standard rotary drum granulator.
- How You Can Turn Your Composting Pile Faster To Increase The Composting Process
- How You Can Make Chicken Manure Fertilizer Fast?If you intend to produce large quantities of chicken manure fertilizer, you’ll need to make sure that you’re able to make that fertilizer as quickly as possible. If you want to create a fast fertilizer production line, you should make sure you keep these tips in mind. Purchase the Right Equipment The most essential aspect of any fertilizer production line is the equipment that’s a part of the line. If your line doesn’t have suitable equipment, it’s likely that you won’t be able to meet your production goals. It’s wise to set specific goals before you start looking at equipment so that you can focus on models that are a good match for you. Take the time to compare different models before you make your final purchase. In addition, you should think about how the equipment you’re buying will work together. If possible, you’ll want to select machinery that will be able to work seamlessly. Ensure That the Equipment Is Properly Maintained Not only do you need the right equipment, such as an auto fermentation tank, but you’ll also need to make sure that you keep all of that equipment in excellent condition. A lack of maintenance could cause your equipment to break down, which could lead to costly delays. What kind of maintenance will your equipment need? While that can vary based on the equipment model that you’ve selected, you can use the manual that came with your equipment as a point of reference. It’s also wise to visually inspect your equipment prior to use to prevent problems. Consider Buying a Full Production Line Having the right equipment is important, but you’ll also need to make sure that you’re selecting equipment that works well with the other equipment that you’ve purchased. You may have a better experience overall if you opt to buy a full chicken manure fertilizer production line . There are many different advantages you’ll be able to enjoy if you do decide to purchase a full production line. It’s likely that you’ll be able to get what you need at a discounted rate, and you can also expect that all of your equipment will work together with minimal issues. Look at Different Types of Fertilizer Equipment When you’re exploring your options, you should look at all kinds of equipment. Think about the different types of fertilizer that you can produce. Would a machine that produces pellet fertilizer be your best option, or would you ultimately get better results from another type of equipment. No matter what kind of equipment you do select, you’ll want to have complete confidence in your final decision. Try to compare many different types of equipment before you make your final choice. Researching your options will help you to find high-quality equipment that is capable of producing chicken manure fertilizer at a very high speed. The faster you can produce fertilizer, the higher your profits are likely to be. Make sure that you follow this advice so that you can set up a profitable chicken fertilizer production plant. Take the right approach and maximize the efficiency of your plant.
- How to Find the Best Manufacturer That Sells Granular Compost MachinesWith a granular compost machine, it’s possible to produce compost that’s highly uniform. This is ideal when producing goods to sell to a wide market. To ensure the quality of the granular compost machine that you buy, you’ll want to find the best manufacturer that makes these types of products. Follow this advice so that you can find some of the top companies in this industry. Make a List of Suitable Products There are many companies that produce compost machines, which is why you’ll want to focus your attention on brands that offer products that are aligned with your needs. Explore some of your options and put together a list of machines that would be suitable for you. Once you find machinery that could potentially meet your needs, make a note of the company that manufactured that equipment. These are the brands that you’ll want to learn more about. Investigate These Brands and See What You Learn Take that list of brands you have and start doing some research. Learn as much as you can about these companies. Look at the other types of granulation compost equipment they produce. Find out how long the brand has been around for. Seek out any feedback online. You can find plenty of information about these companies if you go looking for it. During your research, you’ll find that some brands should be crossed off your list while other manufacturers deserve increased attention. This process may also help you find suitable models that you missed during your initial search. Stick to Well-Established Brands Manufacturers that are new to the market may make high-quality granular compost machine products, but they may also have issues that are yet to be discovered. That’s why it’s best not to take a chance on companies that are brand-new to this industry. Instead, you should find brands that have been around for at least a few years. When you’re assessing a manufacturer, you need to be able to look at that brand’s history. If you are unable to do that, you’ll be unable to gather information about the quality of the company’s products. Make sure you’re able to learn everything you need to know about the company behind the product you’re considering. Find a Reliable Seller One effective way to find some of the best granular compost machines on the market — and have a smooth buying experience — is to choose the vendor you buy from with care. Respected vendors tend to be careful about the brands that they carry. If a seller has a positive reputation, it’s likely that the seller puts thought into the brands they carry. Many top sellers have long-standing relationships with manufacturers. Buying from one of the best seller means that you’re likely to buy a product from a brand that seller trusts. A granular compost machine has the potential to be very profitable, especially if you purchase your granular compost equipment from the right brand. Researching manufacturers ahead of your purchase can help you to find highly efficient products that deliver plenty of value for the price.
- Factors That Affect The Decline Of The Composting Rate Of The Self-Propelled Compost Turner?
- How To Find And Buy The High Performance Self-Propelled Compost Turner?
- Which Aspects Will Affect The Quality Of An Organic Fertilizer Production Line?Are you currently making all of the organic fertilizer for your business? If you are, it is likely that you have a product that does all of this for you. There are many components associated with a fertilizer production line that is highly efficient. Proper maintenance of these components is the key to maintaining high levels of production. There are certain aspects of these components that will affect your overall efficiency levels. If you know how to maintain each part, the entire apparatus will function at the highest levels of efficiency. If you are ready to improve efficiency levels with your organic fertilizer production line, follow the simple recommendations. How Does It Produce Fertilizer? The production of fertilizer is a very straightforward process. Even if you did not have a modern machine to help you, the process of converting manure into fertilizer has been done the same way for decades. It begins with the raw manure, which will be turned repetitious, allowing the aeration of the microbes in the material so that the chemical processes can occur. If you do need several tons of fertilizer on an hourly basis, larger fertilizer production lines will be needed. There are certain aspects of these machines that can affect the overall quality of the fertilizer. What Aspects Can Affect Organic Fertilizer Quality? The efficiency levels of these machines is often determined by how efficient each individual component tends to be. From the initial deposit of the compost into the apparatus to the conversion of into pellets of fertilizer, you must monitor each and every aspect of this process. Whether you are working with chicken manure, sheep manure, or even rabbit manure, the amount of nitrogen that is stored in the pellets has to do with overall efficiency levels. Finally, consider the type of power that is utilized for this production. Once these factors have been assessed, you can target specific components that can affect how efficient your organic fertilizer production line will be. Important Components On These Production Lines There are so many different components associated with these machines. For example, if you want to create powder fertilizer, it must utilize a fertilizer turning machine. There should also be a bagging machine for capturing all of the material you are using. There should also be a fertilizer crusher, mixer, and a turning component that will work automatically. If each of these is operating at the highest efficiency levels possible, your production line is going to be at its absolute best. You may also minimize the amount of labor that is needed to maintain and operate these machines. If this is a new fertilizer production line for organic materials, all of these factors must be considered before making your purchase. Obtaining a new organic fertilizer production line can be a difficult task. It is much easier when you know which aspects of these production lines will assist you in maintaining high quality materials. Once set up, you can then test the entire system out. It should be extremely efficient, especially if you have properly assessed each production line in the components that it uses. You will soon have a fully functional organic fertilizer product that will make as much fertilizer as you need.
- What Should You Notice When Making Liquid Fertilizer From Chicken Manure?One of the most potent types of fertilizer that you can use is that which comes from chicken manure. This is a very useful type of fertilizer, especially in liquid form. There are machines that can produce this for you, yet there are other ways to make it. For many people, the manual production of chicken manure is something that is done every day. If you are interested in getting chicken manure-based liquid fertilizer for your business, here is what you need to do. Why Chicken Manure Is So Useful Most farmers will understand that it is a wonderful soil amendment. It not only adds a substantial amount of organic material to the soil but can also increase the capacity for the soil to hold water. It is also a biota in soil that can help with the production of any type of crop. In particular, potassium, phosphorus, and an abundance of nitrogen will be provided. You can either place them the newer directly into the soil, or you can let it ferment, which can be done by adding liquid components. How To Produce Liquid Poultry Manure Fertilizer The process itself is very simple. You will gather all of your poultry manure into one pile. You could even blend the manure together with different types of organic fertilizer. By using filtered water, you can place this with the manure, and leave it in a container for several days. Once you have poured all of the liquid out, you will then have a very potent kind of fertilizer that will improve your crops dramatically because of the nutrients that this fertilizer tends to have. How Long Will It Take To Produce All Of Your Fertilizer? What you will notice initially is that it is very easy to make. All you need is an ample supply of water at your disposal. Containers are also very important. Although you could do this in a simple jar, most people are producing tons of this material for their large farming operations. The process can be expanded by creating a hot compost pile. This is likely the best solution for larger farms that are producing a substantial amount of crops. By turning the manure multiple times, you can increase the potential for developing more fertilizer than ever before. You should also consider using large-scale industrial liquid fertilizer making equipment to help you with this process. Producing chicken manure is the easy part of this process. Whether you have thousands of chickens, or just a few hundred, you will have more than enough poultry manure to work with. You should have a system by which you are mixing the manure with water regularly. If you are composting this, you can instead create piles of poultry manure that will gradually become fertilizer. The massive amount of nitrogen in this manure will help your crops to grow much more proficiently. It’s one of the best choices for anyone that has crops that need to grow at an accelerated rate using these much-needed nutrients.
- Using a Cow Manure Fertilizer Pellet Machine
- What’s Most Important for Making Water Soluble Fertilizer?If you’re planning on making water soluble fertilizer, there are many factors you’ll need to take into consideration. If you develop a strategy and take the appropriate steps, you’ll be able to produce better fertilizer overall. Identify Your Goals and Needs Before you can start producing fertilizer, you’ll need to think about what your plans far. How much fertilizer do you plan on producing? What are you going to do with the fertilizer that you do produce? Work to put together a plan and set goals for the future. Once you have a better idea of what it is that you’re going to be doing, you’ll be able to focus on acquiring everything that you need to get started. You’ll have to find a suitable facility for the equipment you’re purchasing, buy the necessary equipment, and figure out how you’re going to get a hold of the materials you’ll use to make fertilizer. Ensure That You Have the Right Equipment for the Job If you want to produce fertilizer, you’ll need to make sure you have all the equipment you need. You’ll need to invest in durable, high-quality machinery that’s suitable for producing water soluble fertilizer. When choosing your equipment, you’ll want to focus on finding machinery that matches your needs. You should consider the materials you’ll be using to produce the fertilizer, the amount of fertilizer you plan on producing, and other factors. You’ll also need to make sure that you have all necessary equipment. You may want to invest in a full production line so that you can confirm that you have everything required to make water soluble fertilizer. Ensure That the Equipment Is Well Maintained In order to keep productivity levels high, you’ll need to provide your machinery with the necessary maintenance. You should treat the machinery with care and ensure that it remains efficient. It’s wise to visually inspect the machinery before use so that problems can be identified. You’ll want to regularly maintain the machine and take steps to ensure that it’s operating correctly. If there is a problem with the machinery at any point, you’ll want to have damaged parts replaced or arrange to have the machinery repaired. Store the Fertilizer Properly The fertilizer your produce will have to be stored before it is used. Have a plan in place for fertilizer storage. Consider if you need to invest in water soluble fertilizer making equipment that can package the fertilizer you make so that it will remain in good condition for as long as it is stored. If you’re going to be producing large quantities of fertilizer, it’s likely that these materials will need to be stored for a long time. Find an effective storage solution that will keep the fertilizer from being damaged in any way. Follow this advice so that you can avoid issues with your fertilizer. If you have the right machinery for the job, and you use that machinery properly, you should be able to produce high quality fertilizer that is suitable for many different purposes.
- What Impacts the Granulation Machine Price of Bio Organic Fertilizer?With the increasing demand for bio-organic fertilizer, more and more companies invest in granulation machines to produce this high-value product. The price of a bio granulation machine is a very important factor for these companies. The right decision will save them much money, but the wrong decision might lead to huge losses. In this article, we will discuss what factors affect the price of granulation machines and how they impact your business profitability. Machine Size The size of the machine is an essential factor that affects the price. The bigger the machine, the more expensive it will be. This is because the larger machines are more efficient and can produce more fertilizer in a shorter time. With that in mind, consider your production needs. Will you need a larger bio pellet machine, or can you get by with a smaller one? Machine Type There are two types of granulation machines–batch and continuous. Batch machines are cheaper than continuous ones, but they produce less fertilizer per hour. Continuous machines are more expensive, but they can produce more fertilizer in a shorter time. If you need to quickly produce large quantities of fertilizer, then a continuous machine is the best choice. Machine Speed Range The speed of the granulation machine also affects the price. Machines that have a wider speed range are more expensive than those with a narrower range. This is because machines with a wider range can be used for multiple purposes, such as producing different sizes of fertilizer pellets. If you only need to produce one pellet size, then choose a bio granulation machine with a narrower speed range. Generally speaking, the bigger the machine, the higher its price. However, it is not always wise to choose a larger granulation machine just because it’s more expensive and might seem that you’re getting better quality. It all depends on your production requirements and budget limitations. Location of the Machine The location of the granulation machine also affects its price. Machines located in developed countries are more expensive than those in developing countries. This is because the labor cost in developed countries is higher than that in developing ones. If you’re looking for a bio fertilizer granulation machine, be sure to factor in the cost of shipping and installation. Accessories Some granulation machines come with accessories, such as a pellet cooler or a dust collector. The price of these accessories affects the final cost of the machine. If you don’t need these accessories, be sure to ask the supplier if they can remove them from the price. Machine Brand The brand of the machine affects its price. Some brands are more expensive than others because they have a good reputation and their machines tend to be high-quality ones. If you want to buy a bio granulation machine, it is important to do your research first and find out which brands offer the best value for money. This way, you will be able to make a more informed decision. Machine Capacity The capacity of granulation machines is measured in liters. The more liter-size the machine, the more fertilizer it will be able to produce each hour. This factor directly impacts your business profitability because you won’t have to run the machine as much to meet demand. In conclusion, several factors affect the price of granulation machines. The size of the machine, its speed range, location, and brand are all important factors you should consider before making a purchase decision.
- Benefits & Advantages Of Using A Small Scale Compost Turner For Gardening Purposes
- What Will Affect The Efficiency Levels Of A Wheel Type Compost Turner Machine?When you have access to a wheel type compost turner machine, you may not realize how efficient these actually are until you use them. The efficiency levels can be quite high, due to this automated process by which compost is rotated automatically. Obtaining one of these machines can be costly, unless you are able to find a business that is able to produce them for less. If you want the highest efficiency levels possible with a compost turner machine, you will want to invest a wheel type version that is highly regarded by people that produce compost regularly. How Are These Utilized? These are typically regarded as auxiliary equipment. They are capable of converting organic materials into compost through a fermenting process. In many cases, there will be cranes that will be used in the process, specifically smaller ones, that will have wheels, a driving system, and chains that are part of the process. Using the chain drive mechanism, the wheel organic manure composting machine will begin to turn, and through regular churning of the material, fertilizer can be produced. These tend to be high performance machines, capable of producing 3 m of compost in-depth, with the width of 30 m or greater with no problems at all. What Are The Top Features Of These Machines? The top features will include a speed regulated trolley, cabinet controlled centralized mechanisms, and a hydraulic lifting system. They will also be capable of providing different turning stands, and the wheel teeth tend to be the most reliable on these units. The key is to mix all of the organic materials properly, which will include mixing and smashing, to achieve the highest amount of compost with the least amount of energy use. If you can obtain a machine that has all of these features, it will be a worthwhile investment. What Can Affect Their Overall Efficiency Levels? The efficiency of any of the systems has to do with the automatic controls. Most of them are going to utilize a barrier free movement system. Additionally, if they do use a minimal amount of electricity for power, the compact structure of these machines will still allow them to be efficient. When the wheels go up and down, and as it moves forward, you will start to see how this automated system works. In the span of just a few months, sizable amounts of compost can be converted into fertilizer and used at your farm or on your crop. If you have invested in a wheel type compost turner before, you are likely aware of how beneficial these can be. If you are trying to save money on energy consumption, yet also speed up the process of creating compost and fertilizer, this is what you need. Make sure that the different turning spans are fully customizable. This will give you maximum control over the entire system. Overall, these are extremely efficient, durable, and easy to use which is why so many people invest in wheel type compost turners for their business.
- What You Must Consider When Buying a Double Roller Granulator Machine ?It is important to buy a reliable double roller granulator machine. Why? It can save you money since it increases your productivity and reduces your maintenance costs. However, it takes time to find a good machine. If you buy the wrong double roller granulator machine, however, you may have to spend more money on maintenance alone. Here are the things you must consider when buying a double roller granulator machine: Quality Firstly, you need to check the quality of the double roller press granulator machines. You want to use the machine for several years. To know the quality of the machine, you need to do your due diligence. You can check the materials used to make the machine. If the manufacturer uses low-quality materials to make their machines, do not purchase their machine. High-quality machines can last for several years. They can save you money. How? You will not spend a lot of money on maintenance. High-quality machines usually have a long warranty. The manufacturer offers a long warranty since they trust their workmanship and the materials used to make the machine. The Price Secondly, you need to consider the price of the double roller granulator machine. You will find cheap double roller granulator machines on the market. Do not rush to purchase them. Cheap machines are cheap for a reason. They do not last for a long time. And they are usually expensive to maintain. If you can find reputable manufacturers, you can ask them to send their quotes. Getting quotes from reputable manufacturers can save you more money. You will compare the prices of reputable manufacturers. Then, you can choose an affordable manufacturer. The Manufacturer Thirdly, you need to know the reputation of the manufacturer. Some manufacturers make cheap and poor-quality double roller granulator machines. They usually have cheap prices. However, they rarely get repeat customers. And they have a lot of negative customer reviews. Fortunately, you can still find good manufacturers on the internet. You will have to research multiple manufacturers online. If you can find their customer reviews, the better. Reputable manufacturers usually have the best machines. You can use their machine for several years. After-Sale Service Last, but not least, you need to choose a seller that provides after-sale service. If you can find a good seller, do not blindly trust them. They can sell the best double roller extrusion pelletizer machines on the market. However, machines fail from time to time. If your machine has issues, you can just call them. They will send an expert to fix your machine. Therefore, you do not have to spend more time looking for someone to repair your machine. In fact, they can save you money since they are less likely to charge you more money. Especially if you still have the warranty. Conclusion Buying a good double roller granulator machine can save you more money. However, it can take time and lots of effort to find a reliable machine on the market. If you do not want to waste your time testing different machines, you can purchase the machine from a reputable manufacturer. Reputable manufacturers make the best machines.
- Where Can You Purchase a Cow Dung Processing Machine With High Performance?
- Equipment Used For Fast Biofertilizer Composting Process
Having the right compost biofertilizer can make all the difference for a person when they want their crops to grow well. They want to get as many fruits and vegetables as they can and when they have the right kind to put around the crops, they will tend to do a lot better. Since this is so important many people look into biofertilizer and the process that they need to do when they are making it.
Equipment Used For Fast Biofertilizer Composting Process
During the time that they will make biofertilizer compost, they will need to have the right equipment in order to produce it in a fast way. When they are able to do this, they can get the fertilizer around their crops in no time at all. This will make sure that they are up to par with the ability to grow crops in the way that they wish to. Here is the equipment that they can consider getting so that they can make the biofertilizer compost process go as quickly and smoothly as possible:
1. Commercial Organic Compost Turner Machine
2. Powdery Commercial Compost Bagging Equipment
3. Compost Fertilizer Grinding Machine
SX Biofertilizer producing machine: fast composting fermentation tank
In sx, we designed large fermentation tank for fast composting biofertilizer production line. Its capacity is 5-120m³. With reasonable design and high efficiency equipment parts, it can complete harmless treatment of fertilizer materials in only 7days. In addition, the whole composting process only spends about 15days. For large scale organic fertilizer making plants, it’s very efficient.
Getting The Information That They Need To Do Well With Their Biofertilizer Composting Process
When they want to do the best that they can with their new enterprise, they will want to get all the positive information that they can and tips that will help them to do the process in a much easier way. The best way to do this is by going online to see what other people have done to streamline the process and make it go a lot smoother and easier. They will find that other people have dealt with the problems before they have had to and they have the solutions that will work in their favor. This is what they need to see and any and all information that they can find out will be beneficial for them. They should take the time to read about all that they can when it comes to this type of process and what makes it work better.
Having the right fertilizer can make all the difference in how they are able to grow their crops. They will stand to get the very best when they know all the shortcuts that they can take when they want to make themselves a success. Having the right information at all times will ensure that they will be able to do their best.
- Buying Composting Equipment For A Small Poultry Farm
Are you a small poultry farm owner? Are you searching for manure composting equipment for your business? Manure composting can be a source of additional income for owners of small poultry farms as there is huge demand for organic fertilizer. While there are a number of companies that offer small capacity fertilizer turning machine, it does not mean that you could go out and buy the equipment you need from the first company you come across. Due to the increase in demand for such equipment, a number of businesses have entered in the business of manufacturing equipment needed for making organic fertilizer and without proper research on your part, you won’t be able to get the best value for your money. Here is what you need to know in order to get the best cost performance.
The first thing you need to decide on is the type of equipment that is needed for a farm of your size. If you have a big poultry farm, the equipment you need will be different from the one needed by business owners with really small farms. However, in this article, we are going to focus on small poultry farm owners. Small farmers do not require really big sized equipment as they have a limited amount of manure to process therefore, as a small poultry farm owner, you will need decently sized equipment. Once you have decided on the capacity of different types of equipment you’re going to need, the next thing you need to look at is the price and quality of the equipment.
While it is natural to focus on the price but at the end of the day, you want maximum value for your money and you are not going to get the most value if you focus only on the initial price. This is due to the reason that you can buy the equipment in various qualities. Equipment made from low quality materials won’t last long and would also require you to spend a substantial amount of money on repairs and maintenance. On the other hand, when you buy high quality equipment, that equipment will not only last for years but will also require minimum expense on repairs and maintenance. Therefore, focus on quality of the equipment.
When it comes to deciding the quality of the equipment, the reputation of the manufacturer in the industry is all that matters. There are a few manufacturers that have been active in this industry for many years and have earned an excellent reputation for their high quality products. On the other hand, you will also find manufacturers that have recently entered the industry and are looking to make a quick buck at the expense of customers. It is recommended to stick with reputed companies that have been in the industry for decades and are known for their quality products.
To conclude, there are a number of companies selling manure composting equipment but you can’t just go out and buy it from any company assuming good quality products. Don’t focus only on the initial price but choose the equipment based on reputation of the company, quality of materials used by them for making the equipment as well as warranty offered by them for the equipment in order to get the most value for your money.
- Introduction Of SX New Designed Organic Fertilizer Pelletizer
The purchase of a pelletizer is a good investment for those that would like to produce their own fertilizer. These are capable of producing very specific types of organic for they can be stored for long periods of time. You will want to find an SX newly designed model, one that is designed for maximum production and output. If you have a large farm, and you are producing vast quantities of manure, this is an excellent model to invest your money in. It will enable you to distribute as much manure as you want through the medium of these dried pellets. Now let’s look at how you can find one that is currently on sale that you can purchase for your business.
Why You Should Create These Pellets?
These pellets are very important for a couple of different reasons. First of all, they are easy to store. Once they are dry, you can place them in bins, silos, or just bag them up. Additionally, you are going to have the ability to use what is already on your form. Your animals are going to produce manure continuously. Instead of letting that go to waste, or not having it percolate into the ground where you are growing crops, you can instead use these pellets for that purpose.
How To Find The Companies That Sell These Plants And Machines?
The next thing that you will need to do is find companies that sell them. Try to find businesses that are exceptional. They have likely been producing organic fertilizer granulators for many years and have a good track record. These other businesses that you need to find, purchase from, and ultimately use for any other fertilizer related materials. This will enable you to invest your money wisely and expect good returns on this type of investment.
Why You Should Use The New SX Designed Organic For Your Pelletizer?
SX new type organic fertilizer granulators are the ones that you should consider using all the time. They are designed for rapid production. You can always count on the quality of the pellets that are produced, regardless of the type of manure that you are using. They are also very affordable, considering the quality of the pellets that are going to be produced. In no time at all, you’re going to find many different customers that are requesting the pellets they for producing if you are creating more than you can use.
It is so important to have a proper pelletizer if you’re going to generate pellets for your business. It is something that is an investment that will pay dividends once that investment is made. Once you are producing pellets in mass quantities and storing them, you can then begin to look for people that can use them as well. This could become a very lucrative side of your business that you may have never thought of until you started to use one of these SX designed organic fertilizer pelletizer machines. You should be able to find one today by searching online for one of the manufacturers that presents these machines for sale.
- Commercial Organic Fertilizer Production and Granulation
Classification & Production Standards of Commercial Organic Fertilizer
Main types of commercial organic fertilizer can be classified into several types in accordance with its working conditions and nutrient content, including organic fertilizer, organic and inorganic fertilizer, and bio-organic fertilizer.
The Bio-organic Fertilizer refers to fertilizer produced by special and functional microorganism after harmless treatment and decomposition with composite organic materials.
The production standards of them are listed as follows:Organic matter (dry basis) Total nutrient (N, P2O5,
K2O, dry basis)Moisture pH Granularity (1- 4.75mm) Others Organic Fertilizer ≥30% ≥4% ≤20% 5.5-8.0. If adding the active agents, it requires effective viable count
more than 20 million per gram and bacteria rate ≤20%.Organic & Inorganic Fertilizer ≥20% ≥15% ≤10% 5.5-8.0. ≥70% Bio-organic Fertilizer ≥25% ≥6% ≤15% 5.5-8.5 The effective number of viable cells ≥ 20 million per gram and bacteria rate ≤20%. (Data sources: China’s Ministry of Agriculture)
Notice: the production standards may vary in different areas/countries.Before staring commercial organic fertilizer production, investors should figure out the production standard satisfying local essential needs.
Commonly Used Composting & Granulation Machines in Commercial Organic Fertilizer Production
It is essential for manufacturers to choose the right fertilizer machines. Eequipment being the most important one.
Commercial organic fertilizer production mainly includes 2 processes. One is harmless organic waste treatment process: compost-making materials decomposition and fermentation. The main raw materials for commercial organic fertilizer production includes animal manure, municipal sewage sludge, garbage, candy pomace, crop stalks, paper filter mud, food and fermentation organic industrial waste, etc. The heat produced by thermophilic bacteria kills pathogenic microorganisms, viruses, bacteria, protozoa, worms and eggs that may inhabit wastes.
The other part is the granulation process of composting material. Benefits of organics granulation is to make organic fertilizer have good commercial properties, stable nutrient content and fertilizer efficiency for further storage, transportation and sale.
◇ Organic materials fermentation and decomposition
It usually adopts aerobic fermentation as the core of compact treatment in commercial organic fertilizer industrial production. The process consists of solid-liquid separation, material pre-treatment, fermentation, turning and decomposition. Studies have shown that the essence of the fermentation process is microbial decomposition of organic matter, wherein the amount of gas, temperature, humidity, and C/N are the main fermentation parameters, so the key technology of the regulation is to create a suitable environment for the aerobic microorganisms. In the retting process, heap mild pH value rising leads to nitrogen volatilization losses. Reducing nitrogen loss and preventing excessive organic matter decomposition of organic fertilizer are the keys to improve the organic fertilizer quality. The above problems can be solved by improving material pre-treatment, adjusting C/N, moisture, pH, and controlling temperature and fermentation time.
◇ Fermented organic material granulation
Fermented organic materials are characterized by coarse texture, poor adhesion and granulating difficulty. It has been bottleneck in organic fertilizer production for a long time. Organic fertilizer granulation can be in extrusion granulator organic production line and disc granulation organic fertilizer production line. Recently, organic fertilizer production can be processing in new type fertilizer granulator production line and rotary fertilizer granulator production line.
Extrusion granulation: composting material with an appropriate amount of inorganic fertilizer is extruded by flat die extrusion granulator, and then organic fertilizer is directly bagging. This production has strict requirements of materials selection and pre-treatment. It needs to adjust to appropriate water content. Meanwhile, it requires fine texture and good adhesion. It features simple process, no drying process, high product water content, coarse columnar grains, and uniform particle size. However, it has easy collapsibility in the storage and transportation process and low production capacity.Disc granulation: Almost all organic materials can be granulated with a disc fertilizer granulation technology. After material drying and finely pulverized with an adequate amount of fertilizer, materials are sending into the Disc granulator machine. The materials are mixed and bonded by humidifier spraying. With the rotation of the disc granulator, materials are produced to granules, and then it is sieved and dried again. Finally, it can be bagging. This kind of organic fertilizer production has modest production power, needs small power. The granules are in size of round shape. Before granulation, organic fertilizer raw materials need to be dried and crushed.
New type granulation: New type organic fertilizer granulator is advanced fertilizer granulator machine. It can be used for all kinds of organic matters. There is no drying and crushing in organic fertilizer production. Mix organic raw materials in the machine, and then it can produce spherical granules. The organic matter content can reach to 100%, which is really pure organic material granulation. There is no need to dry fermented organic materials. The water content of organic raw materials can be 20-40%. The granulation rate is over 95%. - the Advantages of Chicken Manure Organic Fertilizer
- What is Organic Fertilizer?
Organic gardening emphasizes cultivating your garden so that it sustains enriching soil, plants and beneficial insects. This is achieved by avoiding the use of synthetic fertilizers and pesticides, and using products that nurture your garden soil and the organisms in it. When you embrace the organic gardening philosophy, your plants experience a balanced and nourished ecosystem that works as nature intended.
Creating Healthy Soil
Organic products are ideal for your landscape, because they feed the soil, creating a sustaining environment. Healthy soil leads to healthy plants.1 But when you garden organically, you do much more than nourish your plants.
As in nature, an organic soil alive with microbes and fungi releases nutrients slowly to plants. By enriching the soil with organic supplements and encouraging the growth of naturally occurring beneficial organisms, you give your plants the tools they need to access nutrients in the soil and the strength to protect themselves from harmful pathogens and pests. Take the natural approach and amend with soil conditioners, such as earthworm casting, which add organic matter, including humid acid, and desirable microorganisms to your garden soil. This helps make soil borne nutrients, such as iron, more available to plants.
Gypsum is a soil additive that helps to loosen compacted soil and promote root growth while enriching the soil with calcium and sulfur. Gypsum also improves soil structure.
Organic gardening also calls for adding homemade or bagged compost to the soil. This improves the overall soil structure by increasing organic matter, which enhances nutrient release to plants and increases water retention. Adding compost also reduces runoff and erosion, and suppresses certain diseases.
Nutritious “Food” for Plants
High-quality organic fertilizers are the products of natural decomposition and are easy for plants to digest. Made from natural sources, organic fertilizers provide garden plants with slow-release, consistent nourishment. Such a “health food” diet makes your plants strong and self-sustaining. Rather than depend on you for feeding them a steady supply of synthetic fertilizers, they find what they need in soil that has been fed with organic fertilizer.Organic fertilizers that feed the soil and sustain plants include animal waste and byproducts, such as bird and bat guano, blood meal, bone meal and feather meal, as well as fish and kelp fertilizers
Most organic fertilizers are low in nutrients, which is why the NPK macronutrient ratio (nitrogen, phosphate and potassium) printed on product labels generally consists of numbers below 10. The gentle nature of organic fertilizers also means they won’t burn plant roots or foliage like chemical fertilizers can.
Organic Pest and Disease Management
Organic gardening takes a gentle approach to dealing with pests and diseases. This method includes taking steps to prevent pests and diseases before they occur, and using mild control methods and products.One of the least invasive prevention and control methods for pests and diseases is inspecting plants for problems, and then physically removing any pests or diseased areas found. This works well when a plant has a limited amount of problem areas. Organic gardening also uses exclusion methods to keep pests and diseases at bay. This includes covering plants with lightweight, spunbonded fabrics known as row cover.
- Biological organic fertilizer production line
• Product description: Organic fertilizer production line is the requirement of developing recycling economy, building a resource-saving and environment-friendly society. In line with the relevant state industrial policies.
Product Description
Biological organic fertilizer production line
1.Introduction of Biological Organic Fertilizer Production Line
Organic fertilizer production line is the requirement of developing recycling economy, building a resource-saving and environment-friendly society. In line with the relevant state industrial policies, organic fertilizer production line is conducive to the sustainable development of the company’s production, can promote the company’s production to step on a modern, large-scale, standardized development track.
Organic fertilizer production line depends on the main raw materials such as chicken and pig manure, added with a certain amount of nitrogenous fertilizer, phosphate fertilizer, potash fertilizer, magnesium sulfate, ferrous sulfate material, etc. Organic fertilizer production line uses bran, yeast, soybean meal and sugar after fermentation as biological bacteria, under the effect of sulfuric acid to make mixed fermentation in order to produce the biological fertilizer .
2.Features of Fermentation Equipment
Compact structure, advanced technology. Use features of some beneficial microorganisms that can promote the rapid decomposition of organic waste such as livestock manure. Choose the common pool type continuous aerobic fermentation technology. Make rapid decomposition , dehydration, sterilization, deodorization of the organic waste, in order to achieve harmlessness, capitalization and reduction processing aims. Short fermentation period (7-8 days), low energy consumption and stable quality.
Intelligentized and automatized controlment of turning materials. Under the effect of vertical and horizontal running gear, the fermented material will be continuously thrown up , scatter to a certain displacement by the turning equipment. Make the materials gradually move backward in the regular and equidistant way in the pool. Then a continuous aerobic fermentation process was formed. The plan ,one machine with multiple pools ,realizes the scale producing.
Equipped with high pressure forced supply oxygen system, to ensure that oxygen from the bottom of the pool can uniformly supply oxygen in all directions for the materials. The fermentation pool equipped with fixed copper slide-touch cable, safe and reliable, durable ,with convenient maintenance.
Features of Granulating Equipment
1).Extremely extensive materials applicability. Granulating Equipment can directly prill crude fiber organic waste such as Livestock manure, filter mud of sugar refinery, paper mill sludge, plant straw, urban sewage and sludge, urban life waste, peat, soybean cake, potato residue ,biogas residue, and tobacco residue. produce spherical particles of pure organic fertilizer, organic fertilizer and inorganic fertilizer, bio organic fertilizer by one modeling.
2). High granulation rate and bio-fungus survival rate. The new technology of granulation polishing can make the granulation rate reach over 85-90%. New technology of drying with low temperature and large air volume can make the bio-fungus survival rate reach more than 90%.
3). No prior treatment of organic materials such as drying and destruction. Short technical process, low cost.
4). Advanced technology, big granulation density, equal particle size, high strength. Can satisfy the request of polishing and shaping the organic fertilizer with round granule. Its power is increased by 30% compared to the usual models. This machine is a key equipment of ball type organic fertilizer granulation production line. After polishing and shaping, the organic fertilizer granule is uniform, lubricating and round. completely deal with the key technical problems that can not be solved for a long time by the traditional granulating technology such as disk and rotary drum.
4.Application
Livestock and poultry manure, sugar filter mud, papermaking sludge, plant straw, city sewage and sludge.
5.Materials
Feces, kitchen waste, straw. - Cow Manure Organic Fertilizer Production Line
• Product description: Using Cattle manure as raw materials, this organic/bio-organic fertilizer production line is with an annul output of 50,000 tons. This fertilizer plant is equipped with high quality, high efficiency.
Product Description
Introduction of Cow Manure Organic Fertilizer Production Line
manure organic fertilizer production line takes cow manure as raw material. After a series of processing to produce cow manure organic fertilizer.
Use cow manure processing machine to pump the cow manure of the manure pool into the devices by the slugger. Then the cow manure goes through the dehydrator. After the dehydration water content will reach about 40%. Cow manure organic fertilizer production line can also use crops such as straw, rice chaff (N\P\K) as filling material, then sprinkle with biological strain agents. Mixing 1kg bacteria with 20kg water in the raw materials can ferment 1 tons of raw materials.
Turning once during 1-2 day. It can be completely decomposed after 7-10 days. Generally, raw materials after the fermentation can be directly processed deep for granulation. If the raw material is not processed, refer to the above methods to make fermentation, the whole set of equipment will need equipment such as fermentation turner, semi wet material crusher, roller sieve extension, horizontal mixer, disk granulation machine, drying machine, cooling machine, roller sieve extension, coating machine, automatic quantitative packing machine, etc.
Features of Cow Manure Organic Fertilizer Production Line
Green ecological organic fertilizer takes cow manure and crop straw as the main raw materials and it is produced by fermentation of multidimensional compound enzymes. Multidimensional compound enzymes is microecology fermentation preparation including 106 kinds of beneficial microorganisms which are able to produce a variety of enzymes such as thermostable bacillus group, lactic acid bacteria, Bifidobacterium group, yeasts,etc.
Non toxic, non polluting and safe to use. It can fix nitrogen, dissolve phosphate and potassium. At the same time, it can decompose the residue of chemical pesticides and chemical fertilizers. Increase yield, improve quality and resist disease in the planting industry and breeding industry.
3.Features of organic fertilizer production line equipment:1).compact process layout , scientific and reasonable, advanced technology, energy saving, no three kinds of emissions, stable operation, reliable operation, convenient maintenance, wide raw material adaptability.
2).suitable for organic compound fertilizer, bio organic fertilizer, urban sewage sludge, municipal solid waste, organic fertilizer ,etc. Fill the domestic blank, and rank the leading domestic level. It is the promotion project of national environmental protection practical technology. Chicken manure are rich in organic matter, can provide nutrients for crop growth, and can improve soil fertility. There are many kinds of organic fertilizer. the range of raw material is very wide. Fertilizer is also ever-changing.
4.Application
Farm
5.Materials
Cow manure - Poultry Manure High Capacity Organic Fertilizer Production Line
• Product description: Using Poultry manure as raw materials, this organic/bio-organic fertilizer production line is with an annul output of 50,000 tons. This fertilizer plant is equipped with high quality, high efficiency.
- Product Description
- Introduction of Chicken Manure Organic Fertilizer Production Line
- Chicken manure organic fertilizer production line takes fresh chicken manure as raw material. After a series of processing to produce natural chicken manure organic fertilizer.
- Manure organic fertilizer production line ,non pollution disposal equipment made by Zhengzhou EM Machine Factory, mainly disposes livestock manure of farms, pasture. It is the agricultural machinery which the nation supports. The device can not only deal with the farms, pasture livestock manure, also produce organic fertilizer for agricultural fertilizer use. It is the environmental protection equipment everyone supports.
- Application
- Chicken farm
- Materials
- Chicken manure
- Advantages of Chicken Manure Organic Fertilizer
- 1).Non chemical composition. Due to poor digestion, chicken can only consume 25% of the nutrients, and discharge the other 75% nutrients with feces, making the finished products with nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other ingredients.
- 2). Increase the organic matter content because the main material of chicken manure organic fertilizer is organic matter. Organic matter can improve soil physical, chemical and biological properties, ripen the soil and enhance soil fertility. China’s rural saying “fields depend on manure to become fertile and seedling depends on manure to grow” reflects the effect of chicken manure organic fertilizer improving soil to a certain degree.
- Chicken manure organic fertilizer can not only increase the number of organic colloid, but also decompose and convert many organic compounds into organic colloids with the help of microorganisms. Greatly increase the soil adsorption surface. Produce a lot of sticky matter. Make the soil particles cemented together into stable granular structure. Improve the soil water retention, fertilizer conservation and air permeability, and the ability to regulate the temperature of the soil.
- Make a large number of microorganisms in the soil reproduce, especially many beneficial microorganisms, such as nitrogen fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria etc. Because there are various active enzymes of animal digestive tract and enzymes produced by microorganism in the chicken manure organic fertilizer, when these substances were applied to the soil, they can greatly improve the soil enzyme activity.
- Fertilizing more chicken manure organic fertilizer can improve the soil activity and biological reproduction transformation ability , so as to improve the soil absorption performance and cushioning properties and resistance.
- Pig Manure Organic Fertilizer Production Line
Product description: Using Pig manure as raw materials, this organic/bio-organic fertilizer production line is with an annul output of 50,000 tons. This fertilizer plant is equipped with high quality, high efficiency。
Introduction of Organic Fertilizer Production Line
Processing commercial organic fertilizer requires two steps: pre fermentation and processing and deep processing granulation . Pig manure organic fertilizer equipment needs to be equipped with equipment such as ferment pile turning machine, organic fertilizer crusher, roller sieve extension, horizontal mixing machine, disc granulator, dryer machine, cooling machine, sieve extension, coating machine, packing machine and conveyor, etc.
Advantages of Organic Fertilizer
1).Non chemical composition. Due to poor digestion, pig can only consume 25% of the nutrients, and discharge the other 75% nutrients with feces, making the finished products with nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other ingredients.
2). Increase the organic matter content because the main material of pig manure organic fertilizer is organic matter. Organic matter can improve soil physical, chemical and biological properties, ripen the soil and enhance soil fertility. China’s rural saying “fields depend on manure to become fertile and seedling depends on manure to grow” reflects the effect of pig manure organic fertilizer improving soil to a certain degree.
Pig manure organic fertilizer can not only increase the number of organic colloid, but also decompose and convert many organic compounds into organic colloids with the help of microorganisms. Greatly increase the soil adsorption surface. Produce a lot of sticky matter. Make the soil particles cemented together into stable granular structure. Improve the soil water retention, fertilizer conservation and air permeability, and the ability to regulate the temperature of the soil.
Make a large number of microorganisms in the soil reproduce, especially many beneficial microorganisms, such as nitrogen fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria etc. Because there are various active enzymes of animal digestive tract and enzymes produced by microorganism in the pig manure organic fertilizer, when these substances were applied to the soil, they can greatly improve the soil enzyme activity.
Fertilizing more pig manure organic fertilizer can improve the soil activity and biological reproduction transformation ability , so as to improve the soil absorption performance and cushioning properties and resistance. - Biogas Slurry Water Soluble Fertilizer Plant
• Product description: Top technology
Easy Farming Water-Soluble Fertilizer product plant can product High-End Fertilizer like NY-1107\NY-1428 and soil conditioner.We,Zhengzhou EM Machinery CO.,LTD is one professional fertilizer production plant Factory.With highly advanced technology,We manufacture Organic Fertilizer product plant,Water-soluble Fertilizer product plant,Liquid Fertilizer product plant and other kinds of fertilizer and grain Equipment.
Easy Farming has the advanced technology of industrial chelation and complexation in Liquid Water-Soluble Fertilizer Production.We also provide the whole package of strict operational process and systematic management.With our equipment and technology,the working efficiency can be promoted by 10%~25%,comparing to the same domestic production plant.We have diversified processing technologies and product formulas to ensure that our production’ quality all reach or exceed National Standard.
Liquid Water-soluble Fertilizer is a new type of fertilizer which can absolutely solute into water and it is just developed in China in recent years.Liquid Water-soluble Fertilizer has evenly distributed and adequate nutrition with high content of organic matter.So it can achieve the function of vitalizing soil,increasing granular structure,holding water and fertilizer.With the use of Liquid Water-soluble Fertilizer,you can reduce the using amount of chemical fertilizer to make your product more environmental and healthy.The production process of Liquid Water-soluble Fertilizer is similar with the product of BB Fertilizer,but with essentially differences in raw material’ chemical reactions.
Details of EasyFarming’ Liquid Water-soluble Fertilizer production plant
1 Raw Liquid material —->Sediment pot—->(Bacterial breeding machine)—->Solid-Liquid Separating equipment—->Humic Acid Digester—->Finished Product
The easy and quit process totally overtop the old technology of water-process which use flocculatio to achieve superfine sediment.
With our whole-package technology and equipment,the final Liquid Water-soluble Fertilizer production have much more organic material and nutrition which exceed National Standard.
- Automatic Packing Scale
• Product description: We manufacture high-quality and automatic organic & compound fertilizer packager which can realize quantitative and intelligent packaging during fertilizer production.
1 Production Introduction
With the rapid development of modern science and technology and the increasing level of packaging technology, manufacturers put forward higher requirements to the packaging of materials .Not only require high speed, high precision, but also require automation, and even require the a variety of form of packaging. The packaging machine of our company is a fast and quantitative packing machine set, which is a set of weighing, sewing, packing and conveying.
2.Materials
Organic fertilizer, compound fertilizer,and other powder or granularity material.
3.Application
Various industries4.Features
(1 )Advanced microcomputer control.
(2 )Automatic error self-correction,alarm of overproof,error self diagnose.
(3) All stainless steel in the parts contacting the material,long service-life.(Customized available)
(4) electrical engine made by aluminum alloy using electrodeless speed governing.
(5) Printer port and RS232 port reserved for future expend and data translating
(6) With auto-control meter,material feeding can be guaranteed in both speed and accuracy.
(7) Manual work to put on packing bag and double air cylinder for package holding. Reliable working method and easy operation.
(8) The high sensitivity meter read fast with powerful programming.The standard interface in the meter allow communication with computer.
(9) Fast weighting,accurate calculating,powerful program,standard interfaces,reliable quality,easy maintain.
(10) Control cabinet use sealing protection to service in the dust environment.
5.Technical Parameter
Model DCS-Z-W-50-HF weight range (kg) 50 Division value (g) 10 Weighing accuracy 0.2%F,S Weight speed (bag/h) 200-350 Operation environment,power supply relative humidity≤90%AC 200V 50HZ electricity, gas consumption 1.0KW 0.4-0.8Mpacompressed air1m³/h - Bucket Elevator
Product description: Bucket Elevator, Bucket Conveyor Efficient and power.Lifting ability of large amount,highly steadily operation,long service life.
Our Bucket Elevator has the outstanding qualities:lifting ability of large amount,highly steadily operation,long service life.The property and parameter of our equipment fits JB3926–85(Standing Bucket Elevator) . Our production is suitable for multiple utilization–Industry,Agriculture,Mining.And we provide one-stop services for all your requires.
Features:
1). Wide lifting range. Bucket elevator is capable of lifting all kinds of powder, granular and massive material(≤30mm). The material temperature is less than 120ºC.
2). High lifting height. With strong ability of rope belt, and the smooth operation, the lifting height of the bucket elevator can be up to 100m.
3). Great lifting capacity. Our Bucket elevator can lift 32-686m3/h.
4). Long service life, strong operating reliability. The advanced design ensures the reliability of the whole machine. High strength steel wire rope draws parts so that it can ensure the long-term efficient operation of the elevator. Practices for long time have shown that the trouble-free running time of the elevator is up to 30 thousand hours.
5). The power consumption is low. Compared with the general elevator, bucket elevator can saves energy more than 30%.
6). Convenient operation and maintenance. Less wearing parts. Maintenance cost is reduced by more than 80% compared with the average bucket elevator.
7). Simple structure, low manufacturing cost and less investment.
8). Good sealing, no environmental pollution.Technical Parameter
Model type transaction capacity(m³/h) Hopper Transmission shaft rotate speed(r/min) largest
block (mm)Altitude(m) Deep
hopperLight
bucketVolume(L) Distance(mm) Bucket
Width(mm)Speed(m/s) Deep
hopperLight
bucketD160 Adhesive
tape type8 3.1 1.1 0.65 300 160 1.0 47.5 25 4.82-30.02 D250 Adhesive
tape type21.6 11.8 3.2 2.6 400 250 1.25 47.5 35 4.48-30.08 D350 42 25 7.8 7 500 350 1.25 37.5 45 4.3-30.3 D450 69.6 48 15 14.5 640 450 1.25 37.5 55 4.54-34 - Vibrating Fertilizer Screening Machine
Product description: High Frequency Vibration and efficient working model
High Frequency Vibrating Fertilizer Screening Machine producted
by EasyFarming machinery CO.LTD
Production Description
Our Machine uses vibration motor as vibration source. The material will be thrown up on the screen. At the same time materials move forward in linear motion. Material evenly enter into the feed inlet from the feeder machine. Linear Vibrating Screen ( linear sieve) stable and reliable, consume less, low noise, long life, steady vibration-type, screening and highly efficiency.Widely used in fertilizer.
FeaturesIf your product is various , if your abrasieve should crushed by crusher, our linear vibratory mechanical sifter can match with the crusher, and have a high screening precision. Of course, if your material is marble powder, limestone, river sand, quartz sand, cement, dry-mixed mortar etc.
Technical Parameter
Model ZS1×3 ZS1.2×4 ZS1.4×5 sieve area
(m2)3 4.8 7 Production capacity(t/h) 3-5 5-8 8-15 electric motor power(kw) 1.5 2.2 1.5×2 Vibration frequency(r/min) 960 960 960 Amplitude (mm) 4-6 4-6 4-6 Dimension (m) 3.4×1.5×2.7 4.1×1.6×3.8 5.4×1.7×4.1 Weight (kg) 1850 3500 450 - Rotary Drum Cooling Machine/High Quality Rotary Drum Cooler
• Product description: We are dedicated to manufacture high-quality organic & compound fertilizer cooling machine. Our rotary drum fertilizer cooling machine is with high-output, high efficiency and reasonable price.
Introduction of Fertilizer Rotary Drum Cooling Machine
Rotary drum cooler is used for cooling fertilizer with certain temperature and particle size in fertilizer industry. The fertilizer cooler has been an essential and indispensable part in fertilizer production line. It consists of cylinder, spiral plate, lifting board, hopper and cooling pipe system. The rotary drum cooling machine can combine with the rotary dryer to remove the dust and clean the exhaust together, which can improve the cooling efficiency and the rate of thermal energy utilization, reduce labor intensity, and further remove moisture of the fertilizer. Generally, the inlet temperature of materials is 60°-80°, while the outlet temperature is less than 40°. Besides, the fertilizer cooling machine manufactured by us can also be used to cool other powder and granules materials.Features of Fertilizer Rotary Drum Cooling Machine
1. This rotary cooling machine uses high quality anti-corrosion and wear-resistant materials which greatly improve the service life of the machine.
2. Drive parts, the important parts of the machine, are made of high quality steel and have passed the strict quality requirements. The drive speed reduction unit adopts Nylon Pin Coupling to transfer drive.
3. Reasonable design of lifting board helps to maximize heat transfer between the high-temperature material and the cooling air. It can improve the cooling efficiency and cool the materials evenly.
4. Convenient maintenance, compact structure, reliable quality and great adaptability.
Working Principle of Fertilizer Rotary Drum Cooling Machine This fertilizer rotary drum cooling machine adopts heating exchange method to cool materials. It is equipped with welded steel spiral scraping wings in front of the tube, lifting board at the end of the rotary body, and auxiliary piping system in the feed end of the cooling machine. The belt and pulley are driven by the main motor and through the reducer the drive shaft is put in motion. The open gear installed on the driving shaft and big bear ring installed on the body working together under the rotation of drive shaft. The evaporator absorbs heat and the condenser emits heat. With the working of fan, moist air enters from the left air inlet and takes heat exchange through evaporator to achieve the purpose of insulation and dehumidification of air. After being dried by rotary drying machine, fertilizer granules are sent into the cylinder through the feed box. In the rotating tube, the materials are picked by the lifting board and spread evenly. The high temperature materials interact with the upstream of the cold air and the heat within the materials diffuse to the surface and taken away. Then the materials are collected through discharging hole.
Application of Fertilizer Rotary Drum Cooling Machine
The fertilizer rotary drum cooling machine manufactured by us is widely used for cooling compound fertilizer, organic fertilizer and other powder materials and particles. The rotary cooler can be used in many different industries, such as metallurgy materials, construction materials, food industry, light industry, chemical industry, mining industry, cement production lines etc. It has earned good reputation in Asia, and Africa etc. - Flat Model Extrusion Granulator
• Product description: We manufacture various organic fertilizer granulators. This flat die fertilizer pellet machine is specially used in organic fertilizer production, being a popular fertilizer machine.
1.Product Description
Flat model extrusion granulator machine is based on the KP-400 particle pressing machine, and it is equipped with suitable devices The cylindrical particles are made into a ball by once rolling, non return particle, high forming ball rate, good strength and beautiful appearance. Flat film extrusion granulation machine is an ideal device for the production of spherical particles of organic fertilizer (biological). The characteristics of the machine: beautiful appearance, simple structure, convenient operation and maintenance, safety, reliability, small size, light weight and so on. Widely used in organic waste granulation of the poultry raising, brewing, sugar, paper, medicine, tobacco factory , etc. This machine is one of the main (biological) organic fertilizer production equipment of Easy Farming. Our sci-tech workers with many years production experience repeatedly research , improve and carefully make this machine according to advanced granulators of China and abroad . The advantages of this machine: good technology, simple operation, a variety of models. This machine is an ideal processing machinery of processing fertilizer.
1).The machine is mainly used for the granulation of the processing (biological) organic fertilizer industry and the breeding industry.
2). The surface of the particles made by this machine is smooth and clean. The hardness of the particles is moderate. The temperature in the processing is low so that nutrition of the raw materials can be kept better.
3). Uniform particles composition, neat shape Consumers can choose what they need according to the production demand.4, Because of the low water content, the particles can be stored and retain their shapes in the water for a long time, and the utilization ratio of the material is greatly improved.
2.Materials
Sawdust, rice husk, cotton stalk, cotton seed hulls, weeds and other crops straw, domestic waste, waste plastic.
3.Application
Mainly used for (biological) organic fertilizer and the breeding industry processing industryTechnical Parameter
4.Technical Parameter
typeKP-400C Yield T / H 1.8~3.0 success ratio >95 Particle temperature <30 mm Particle diameter mm 3.5~8 KW Installed power KW 33 Kg Installed Weight Kg 1200 mm Installed Size mm 2100*2150*1700 Adaptability Fertilizer, feed - Rotary Drum and Stirring Tooth Granulator
• Product description: With Rotary drum and stirring tooth New type organic fertilizer granulator is specially used for the granulation of organic fertilizer and organic compound fertilizer.
1.Product Description:
EM Machinery Co.,Ltd newly developed organic fertilizer Stirring tooth Granulator with rotary drum,which can make material into a specific shape. Organic fertilizer stirring gear granulator is one of the key equipment of compound fertilizer industry, applicable to cold, hot granulation and high and low concentration of compound fertilizer mass production. The main working way is aggregate wet granulation by a certain amount of water and vapor, so that the basic fertilizer can have full chemical reaction after getting wet in the cylinder.
Under certain liquid phase conditions , cause the material particles to be squeezed in
to a ball by means of the rotating motion of the cylinder. The shell of the machine uses special rubber slab lining or acid-resistant stainless lining board which realizes auto scar removal instead of traditional drawknife equipment. The machine has the characteristics of high strength of forming the ball, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, convenient operation and maintenance, etc. Wet Stirred gear granulation machine using high speed rotating mechanical stir
ring force and the resulting aerodynamic force, so that the fine powder in the machine can achieve continuous mixing, granulation, nodulizing, densification and other processes, so as to achieve the purpose of granulation. This way makes the granulation rate higher, the particles more beautiful, while saving energy, high efficiency and energy saving.
2.Raw Material
Chicken manure, pig manure, cattle manure, sheep manure, carbon black, clay
3.Application
Production of organic fertilizer and compound fertilizer
4.technical parameterSpecifications Model : DSJX-1660
Mounting angle: 2°-2.5°
Production capacity: 5-8t/h
Total power: 45+22kw
External Dimension (mm): 7500*2200*2250
- Vertical Disc Mixer
• Product description: Powerful and Steady Vertical Disc Mixer-The specialist in mixing all materials.
Vertical disc mixer is composed by mixing disc,mixing arm,machine shelf,gear box and transmission-mechanism.The main frame use carbon-steel plate and box iron.The inner disc use polypropylene plate or stainless plate which is anti-abrasion and the material can come out clean.The transmission mechanism use cycloidal pin gear speed reducer to drive the main axle.The mixing part use driving wheel to rotate the main axle thorough pin coupling.Materials are evenly and thoroughly turned and mixed to reduce the residual.The machine has less power consuming,small size,fast mixing,and ability to work successively.
Working Theory
The vertical mixer use a electromotor to drive a reducer which drive a main axle which drive mixing teeth to mix materials.
Characters:
High Efficiency:Use highly abrasion-resistant alloy to achieve efficient mixing.
Low noise:Use the reducer to drive.Steady with lower noise.
Reasonable structure:Feed materials from the top and output them from the bottom.
Parameter
Discharging Capacity(L) 350 Charging Capacity(L) 560 Power(Kw) 5.5 Max Mesh(mm) 40 Main Axle Diameter(r/min) 35 Boundary Dimension(mm) 1300X1200 - Cage Crusher with Dust Collection System (Dustless)
• Material: Dry-materials
• Product description: The Cage Crusher is mainly used for crushing and grinding and it can mix materials evenly during processing. It is especially suitable for fragile material like caking powder etc.With years of experiences in Fertilizer related machinery research and manufacture, we developed this upgraded and updated Dustless Cage Crusher with Dust Collection System. The crusher has feeding front, crushing barrel, electrical machine, supporting frame etc. It is suitable for crush hard materials with water content below 10%. With small mesh, large capacity, low ground-use, the equipment has simple and compact structure for easy Maintenance and steady running.
The Cage Crusher is mainly used for crushing and grinding and it can mix materials evenly during processing. It is especially suitable for fragile material like caking powder etc.
The equipment uses shock power to crush materials using two sets of cage bars. Materials go through two layers of cage bars and are crushed by the two sets of opposite-rotary cage bars.
Structure:
The machine use two electrical engines on both sides to drive the crush cage. The crushing barrel is welded on main frame which is made of box iron. And the crush cages are inside the barrel drove by the electrical engines with belt. The feeding front is on one side of the barrel and the output front is under the barrel. The Dust Collection Equipment can be attached to the output front to collect dust during packing. Eco-Friendly and reduce the dust damage to workers. The dust airflow can achieve zero dust output after double level process. - Compost Turning Loading Shovel Truck
• Product description: Our Pile-Turning Loading Shovel Truck is a four-in-one Multiple Functional turning machine. With diesel power and four-wheel drive, the machine can move forward, backward, left and right.
Our Pile-Turning Loading Shovel Truck is a four-in-one Multiple Functional turning machine. With diesel power and four-wheel drive, the machine can move forward, backward, left and right. It is easy and convenient for one person to drive the truck using a steering wheel.
· The rotary rolling drums and steers inside the fork bucket can process the material with highly efficient crushing, evenly mixing and thoroughly turning while the truck can move in long distance.
· The Turning Forklift truck can be used not only in fertilizer plant, but also in Construction to turn and mix construction materials.
· The equipment is built with strong structure materials and international parts to achieve well rigidity, balanced stress in structure, safe and reliable performance, easy control, adaptable ability for working environment and convenient maintain.
Model ETAZL-916 ETAZL-930型 Standard Loading Capacity 1600kg 3000kg Standard Bucket Capacity 0.7m³ 1.3m³ Total weight 2850 5800 Engine model 490 4108Z Unload height 3200mm 3600mm Upload distance 800mm 908mm Drive mode Four-Wheel Drive Four-Wheel Drive Turnaround mode Liquid link Liquid link Max speed 28 40 Dimensions 5100x1750x270 6100x2100x3000 - Self-propelled Compost Turner
• Product description: The self-propelled compost turning machine is suitable for various working condition, not only in open ground, also in workshop and greenhouse. The technical breakthrough is to integrate the crushing function.
Introduction
Self-propelled compost turning machine is one of the core equipment in Organic fertilizer production plant. With four-wheel propelled, the machine uses one-man control and anti-skid tires. Moving above the strip compost, the equipment turn the material and form a new line. The self-propelled compost turning machine is suitable for various working condition, not only in open ground, also in workshop and greenhouse. The technical breakthrough is to integrate the crushing function for the last period of fermentation. The accessional blade can break the block forming in fermentation process efficient. You can product the fertilizer without an additional crusher, which can low the cost and free the produce ability.
Working process
The machine is one fermentation compost turning equipment combined by two parts: turning device and moving device. The moving device use four wheels, diesel powerband-skid tires, one-man and steering wheel operation. The turning device’ spiral speed is controlled by the accelerator and moving speed is controlled by the gear box. During the working time, the equipment moves above the fermentation strip compost, the spiral blending blade hanging under the framework stir, fluff and relocate the compost. When the machine passed, a new strip compost is formed.
Advantages
1 Advanced fermentation technology designed. Our FD series Self-propelled compost turning machine is designed according to the microorganism-aerobic fermentation theory to make the best of fermentation space for microorganism.
2 Suitable for the working theory and crafting requirement of microorganism-aerobic fermentation.
3 The machine is built with proper engine, low power consuming, massive production ability. It can reduce the cost of production obviously. According to technology parameters, the miner machine can turn 600-800 cube fresh cow feces (100 manuals turning ability).
4 The machine has reasonable structure: good rigidness, balanced press, simple, strong, safe and reliable performance, easy control, suitable for working environment. Except for the strong framework, the parts are all standardized, which make the equipment easy to maintain.
Parameter
Model EFLFD-2000 EFLFD-2500 EFLFD-2700 Power(HP) 30 40 Working depth(m) 1.38 Capacity(m³/h) 200~300 Services of fertilizer turning machine
Pre-sale Service
1.Offering overall technology and business consultation services;
2.Proposing the most suitable scheme and equipment for our customer;
3.Designing and producing machine according to the special demands of clients;
After-sales Service
1.Carefully checking machine in every working procedure, quality comes first;
2.Assisting our clients for foundation construction of equipment’s;
3.Dispatching engineers to install and debug equipment’s, training the first-line operators on site;
4.Regularly visit clients to solve production problems and providing our technology support.
We have more than 15 years’ experience, support you best before and after sales service. Quality is first and top Pursuit of our company. - Wheel Compost Turner
• Product description: Our Double-spiral compost turning machine overcome the normal spiral compost turning machine’ limited problems like low turning depth, small size of working range, big working ground size.
Introduction
Our Double-spiral compost turning machine overcome the normal spiral compost turning machine’ limited problems like low turning depth, small size of working range, big working ground size. Our equipment can reach 1.6 m in effective working depth and 12m in effective working range, which have promoted working efficiency greatly. The machine is perfectly suitable for the dispose and fermentation of sludge, city waste and etc. Our equipment has PLC programming control which can shift between manual and automatic. Also, with remote control device, you can run the machine accurate and smooth.
Application
Double-spiral compost turning machine can be used for the compost fermentation turning of livestock and poultry waste, sludge and garbage, waste mud of sugar manufacture, residues, straw, sawdust and other organic waste. It is widely used in the work-ground like organic fertilizer plant, compound fertilizer plant, sludge and garbage dispose plant, garden plant, mushroom agriculture and other fermentation decomposition and water-drying plant.The equipment is built for aerobic fermentation to cooperate with solar-fermentation room, fermentation groove and removing apparatus for line. With removing apparatus for line, one equipment can turn compost for multiple grooviest cooperated groove which we provide can output continuous or in batch.
Advantages
High efficiency, smooth and steady running, sturdy and durable and Evenly turning.
Working Elements
The Our double-spiral compost turning machine is composed with four-direction horizontal moving device, lifting device for spiral blades, power device for spiral blades control cabinet. While using two spiral blades spiraling opposite to turn and flip the raw material, the machine moves in four directions. This can let material contact with oxygen thoroughly to achieve better aerobic fermentation and compost temperature cooling.
Performance Features
Automatic Control: All under the control of PLC cabinet. Manual or automatic control as needed.
Equipment structure: Compacted and Strong.
Aerobic fermentation prefers: Cooperate with solar energy fermentation room, fermentation groove and removing apparatus for line
Parameter
Model LX-6000 LX-8000 LX-10000 LX-12000 Power(kw) 15kw+0.75*2+2.2*2+3kw 18kw+1.1*2+2.2*2+3kw Turning depth(m) 1.2~1.8 Capacity(m³/h) 300~450 - Groove Type Compost Turner
Product description: Groove Type Compost Turner, a powerful machine in compost fertilizer production.
Introduction
Rotary tillage type compost turning machine is good at turning the whole groove at the same time. The material is turning evenly in the same cross section up and down. The big block in the groove can be crushed by the rotary-tillage turning blade. The machine has the features of turning massively, thoroughly, steadily with low price, which makes the machine the first choice for Industrialized organic fermentation and fertilizer plant.
Rotary tillage type compost turning machine can be used for the turning for the fermentation of livestock and poultry feces, slurry and garbage, lime sludge in sugar plant, residues, straw and sawdust and other organic waste. It is widely used in the work-ground like organic fertilizer plant, compound fertilizer plant, sludge and garbage dispose plant, garden plant, mushroom agriculture and other fermentation decomposition and water-drying work.
Features:
1 Double layer framework with balance-weight cabinet, the machine can operate steadier to avoid off track and slipping.
2 The equipment is built for aerobic fermentation to cooperate with solar-fermentation room, fermentation groove and removing apparatus for line. With removing apparatus for line, one equipment can turn compost for multiple grooves.
3 The cooperated groove which we provide can output continuous or in batch.
4 All under the control of PLC cabinet. Manual or automatic control as needed.
5 High efficiency, smooth and steady running, sturdy and durable and Evenly turning with Extreme low malfunction.
Parameter
Model Power(kw) Working depth(M) Capacity(m³/h) EF-3000 11kw+2.2kw*2 0.6~0.8 250~300 EF-4000 11kw*2+2.2kw*2 EF-5000 15kw*2+2.2kw*2 EF-6000 15kw*2+2.2kw*2 - Chain plate compost turner
Chain plate compost turner
Product description: New type compost turner.The First of tits kind in China.
New Type of Compost Turner
Our link-plate style compost turner is the first of its kind in China.Promoting aerobic continuous fermentation which proceed in the solid organic waste tank,It integrate all innovations to reach the lead level in China.It is suitable for deep-tank aerobic fermentation which use solid organic waste as raw materials,such as livestock and poultry feces,sludge,garbage etc.While moving along the tracks of the fermentation tank,the machine turn the compost with high efficiency and wide-distance moving.By its function,it promote the speed of raw material’ fermentation and thoroughly decomposition and it can decrease water content and improve fertilizer quality.The equipment can be customized according to the size of the fermentation groove.
Characters:
1.The size of the groove is 1.2m minimum in deep,12m maximum in width.The equipment has less fermentation circles with high daily and annually production ability.
2 Requiring no high pressure forced oxygen supply equipment,the machine can feed raw material evenly with no dead zone in the turning period.It can make material translation and aerobic fermented more evenly.It also have the function of automatic relocating material in stacking process.Fixed copper slide-corner cable can be placed on the side of fermentation groove to make sure it is safe,reliable,wearable and easy maintenance.
3 The innovations of the equipment:
(1) It can Thoroughly use the space of the deep groove to achieve automatic material output.
(2) It can use limited ground area to realizing the harmless dispose of organic waste in large scale.
4 With compact structure and advanced craft,the equipment can use the benefit micro-organism’ ability to promote organic waste’ thoroughly decay.Its unique pool-type continuous aerobic fermentation technology can make organic waste decay thoroughly and fast to reduce water content,eliminate germs,remove odor,make waste material harmless and achieve the goals of recycling and reduction.Also,with low power consumption,the equipment can product steadily and quality-guaranteed.
5 The equipment can automatic control the process of turning fermentation material intelligently.The material move backward gradually and continuously in same distance to reach a process of continuous aerobic fermentation.
6 The equipment can cooperate with Automatic feeding and outputting material equipment.Multiple use for one machine and Save human and equipment resources.
Model LB-4000 LB-5000 LB-6000 Power(kw) 15kw*2+2.2kw*2+3kw Working Deep(m) 1.2~1.8 Capacity(m³/h) 300~450 - Shield compost turner
Shield compost turner
Warranty 12months
Condition new
Product description: Shield Compost Turner Equipment is manufactured by Easy Farming with years of experience of organic material processing at Actual Plant Site.This equipment is composed by transmission device,lifting dShield Compost Turner Equipment is manufactured by Easy Farming with years of experience of organic material processing at Actual Plant Site.This equipment is composed by transmission device,lifting device,moving device,material turning device,relocating device.
While the machine is working,three-dimensional moving device function under the arch-shape in lengthways,crosswise and upward.The transmission device drive the rabble blade of straight shrank shape to break the big bulk of material.At the same time,the raw material regularly move backward same distance in a continuous gradually way,which can promote a continuous aerobic fermentation process.
The equipment has scientific structure designed with no limitation of the deep and wide of the fermentation tank.It also has the advantages of highly automation and efficiency,low power consumption,easy operation and low price!
Model DG-6000 DG -8000 DG-10000 DG-12000 Power(kw) 11kw+0.75kw*4+3kw Turning deep(m) 1.2~1.8 Capacity(m³/h) 300~450 - Manure Fertilizer Plant
Project details on organic fertilizer production
Because the new type of agitating toothed drum granulator is used in the organic fertilizer production line, NPK fertilizer granulation can also be carried out in the organic fertilizer production line. The new stirred drum pelletizing line is usually used to process different fermented organic matter into bio organic matter. Fertilizer. One step molding technology is adopted. The main raw materials of the fertilizer production line are animal manure and agricultural waste, which not only creates economic benefits for enterprises, but also makes great contributions to human environmental engineering.
Main equipment of organic fertilizer production line:- Automatic batching system: the automatic batching system is mainly composed of feeding system, weighing device, silo and conveyor belt. The static batching system not only has the speed of Dynamic Batching, but also has the precision of ordinary static batching (0.2%).
- New type agitating toothed drum granulator: this series of granulator is a patent product newly developed by our company and Agricultural Machinery Research Institute. It is designed and manufactured by the process of new type wet continuous pusher.
- Dryer: This machine is a new generation rotary drum dryer developed by our company’s staff for many years in compound fertilizer production experience. The machine has the characteristics of beautiful appearance, simple operation, low energy consumption, long service life, uniform drying and convenient maintenance. It is China’s advanced compound fertilizer drying equipment, the product is widely used throughout the country.
- Rotary screen: this series of drum screen is a common equipment in the production of compound fertilizer. It is mainly used to separate the finished products from the returned materials, and also can realize the classification of products, so that the finished products can be evenly classified. The machine adopts combined screen, which is convenient for maintenance and replacement. It has the advantages of simple structure, convenient operation and stable operation. It is an ideal equipment for compound fertilizer production.
- Cyclone: cyclone is a kind of dust collector, which is mainly used for pre precipitation of high concentration dust and separation and recovery of materials. For the collection and separation of coarse particles above 5-10 um, the purification rate is high. The utility model has the advantages of simple structure, easy installation, maintenance and management, low cost and operation cost, and small floor area.
- Conveyor: the working principle of mobile lifting belt conveyor is the same as that of ordinary belt conveyor. It takes the belt as the continuous conveying equipment of the traction bearing machine. Compared with ordinary belt conveyor, mobile device and lifting device are added. With more lifting and moving devices, the mobile crane belt conveyor increases its excellent dynamic capability. It can be based on site conditions. It is equipped with forklifts and other powered locomotives to propel or pull goods to a suitable position for loading and unloading.
- Packaging machine: automatic packaging scale, also known as automatic packaging machine, can be divided into semi-automatic packaging scale and automatic packaging scale. The packing scale is mainly composed of automatic quantitative packing scale (composed of storage hopper, feeder, weighing and loading hopper, kneading mechanism, computer control, pneumatic actuator, etc.) and selection part (conveyor, sewing machine / heat sealing machine). Screw feeding is used, and the feeding mechanism forces the material to be discharged.
raw material: - Agricultural waste: rice straw, rice bran, etc
- Animal manure: chicken manure, pig manure, cow manure, sheep manure, etc
- Industrial waste: distiller’s grains, sugar dregs, etc.
- Domestic garbage: kitchen garbage, vegetable market garbage, slaughterhouse garbage, etc.
- Municipal sludge: river sludge, sewage sludge, etc.
After safe treatment and fermentation, these raw materials are made into organic fertilizer. Therefore, organic fertilizers contain a variety of organic acids, peptides and rich nutrients, including nitrogen, phosphorus and potassium. It not only provides comprehensive nutrition for crops, but also has long-term fertilizer. It can increase and renew soil organic matter, promote microbial reproduction, and improve soil physical and chemical properties and biological activity.
features: - The main raw materials of the production line are animal manure and agricultural waste. Not only can it be transformed into waste, but it can also protect the environment.
- Centralized control of the whole process of organic fertilizer production. The series is highly automated and easy to operate.
- The batching system and packing system are controlled by computer to ensure the accuracy of material batching and fertilizer packaging
- The product has high quality, stable performance, compact process layout, advanced technology and convenient maintenance
- Solid Liquid Seperator
Centrifugal solid-liquid separator
Product description: Widely used for solid-liquid separation of manure of pig, cattle, horses, chickens, ducks, goose and all kinds of concentrated farms. Used for the separation of slag, waste liquor, medicine dregs,Product Introduction
Widely used for solid-liquid separation of manure of pig, cattle, horses, chickens, ducks, goose and all kinds of concentrated farms. Used for the separation of slag, waste liquor, medicine dregs, lees, starch residue, residue of msg produce, sauce dregs and slaughter plants, high concentration organic wastewater, etc.
Feature
Fast speed slag liquid separation. The water content of the separated waste residue was 40-55%.The amount of slag and water content can be adjusted. It is convenient to transport and store the separated dry materials. The separated dry materials are very suitable as fish feed and organic fertilizer raw materials.
Strong decontamination ability, no clogging, easy to clean. After processing the waste water containing solid rate, chemical oxygen consumption, oxygen consumption, total nitrogen and phosphorus removal rate between 70-95%.
Corrosion resistance, high strength, long service life.
High degree of automation, low power consumption, low price.
Easy to operate.
just need one person to operate by controlling the button
Technical ParameterTS600 5.5KW 5-8 m³ All contain
Frequency Control DeviceTS1000 7.5KW 10-15 m³ TS1500 20-30 m³ - Rotary Drum Screener
Rotary Drum Screening Machine
Product description: With high-efficiency, our fertilizer rotary drum screening machine is used for separating the returned materials and the finished products. Meanwhile the rating and classifying of finished organic & compound fertilizer plant.
Professional Manufacturer of Rotary Screening Machine!
1.Production Description
Widely applicable to screening solid material , particle size less than 300mm. Screening capacity : 60 tons / hour ~1000 tons / hour2.Features
1). High screening efficiency. The device is provided with a plate type sieve cleaning mechanism. The screen will never be blocked.
2). Good working environment. The whole screening mechanism is designed in the sealed dust cover. Thoroughly eliminate the dust in the screening. Improve the working environment.
3). Low noise.
4).Long service life.
5).Convenient maintenance.3.Application:
Comprehensive utilization power plant ( mainly circulating fluidized bed boiler) based on combustion of low-quality coal rapidly rises in China. Taking coal ore, coal slime as fuel usually makes it sticky, wet, dirty, miscellaneous etc. There is screen blocking, low screening efficiency, crusher wear and high energy consumption phenomenon of coal handling system. The Trommel Screen is a common equipment in the production of compound fertilizer. It is mainly used for the separation of finished product and returning material .The machine can also achieve product classification, so that the finished product can be evenly classified. The Trommel Screen is composed of five parts, a roller, a machine frame, a hopper, a speed reducer and an electric motor. Materials enter the roller from the feed inlet. On one hand, during the rotation of the roller the materials are screened. By the same time,the big particle size materials flow along the roller. Materials are gradually screened through the sieve of different mesh. After the materials are screened out, they will fall into the respective hopper. Then materials will be transported manually or they will flow automatically to the finished product piles . The machine adopts the combined type screen, easy to maintenance and replacement. Simple structure, convenient operation and stable operation, an ideal equipment of the production of compound fertilizer.
- Rotary Drum Dryer
Rotary Drum Dryer
Product description: Our high-output rotary drum drying machine is a drying equipment to reduce the moisture content of the materials, suitable for compound and organic fertilizer production and other industries
High-output Fertilizer Rotary Drum Dryer Introduction
Rotary drum drying machine, which consists of rotary body, lifting plate, driving device, supporting device and sealing ring, is an ideal drying equipment for fertilizer industry, both compound fertilizer production and organic fertilizer production. It is used to reduce the moisture content of fertilizers. After drying, the moisture content of compound fertilizer will be reduced from 20%-30% to 2%-5% and the moisture content reducing range of organic fertilizer is from 10%-40%.
Rotary Drum Dryer Motor
It has advantages of low noise, fast delivery, reasonable design, high efficiency, low energy consumption and easy to operate. This rotary drum dryer can be widely used in different fields, such as bio-mass pellet industry, feed pellet industry, building materials drying, animal manure drying and so on.
High-output Fertilizer Rotary Dryer Feature1. High operation flexibility. Rotary drum dryer operation is very flexible. Changing one of the many factors that affect drum drying, such as drum speed, material properties, will not influence the drying operation.
2. Reasonable design. The rotary drum drying machine has reasonable design, the angle of the body and the distribution of lifting plate which helps to improve the heating efficiency.Inner structure of drum dryer
3. High thermal efficiency. The hot air passes through the rotary body with some resistance and mix with materials completely and dry evenly.
4. Convenient maintenance and use, low repair cost, continuous and reliable operation, large capacity.
5. Wide application range. This rotary drum drying machine is multi-functional and can be used for drying different materials.
6. Fully automatic control, strong overloading capacity resistance.Working Principle of High Output Fertilizer Drying Machine
This fertilizer rotary drum drying equipment uses hot air to dry the materials. From the high side as the rotary drum dryer has an angle, the wet materials are entered into the hopper of the rotary drum dryer by belt conveyor or bucket elevator. In the rotary body, the materials are mixed with hot air which enters into the rotary body from the lower side. The materials are lifted by the lifting plate on the inner side to make the materials and the hot air mix completely which improve the drying efficiency. while the fertilizer drying machine rotating, the well-dried materials are collected from the other side. According to the need, the hot air can enter the rotary drum drying machine from the feeding side or discharging side.Application of Fertilizer Rotary Dryer
rotary dryers are among the most versatile available for drying fertilizer, and are capable of handling almost any bulk solid material regardless of its conveyance and handling characteristics.
1. Suitable for organic fertilizer & compound fertilizer: organic & compound fertilizer granules, livestock manure waste, poultry manure, such like sheep manure, pig manure, chicken manure, caw manure etc. and compost, sludge.
2. Suitable for bio-mass pellet industry: wood sawdust, wood chips, wood shavings, agricultural straw
3. Suitable for feed and agriculture industries: straw, grass fish meal, leaves, food factory waste, corn sauce
4. Suitable for building materials drying, metallurgy and chemical industry, mining industries: respectively, sand, cement, ores, slag, coal, metal power, clay, kaolin
5. Suitable for drying powder and granular materials: phosphorus slag, crystals. - Disc Granulator
Disc Granulator
Product description: Our disc fertilizer granulator can use wide resources of raw materials to produce organic fertilizer and compound fertilizer. It is perfectly designed to ensure its smooth running and long service life.1.Production introduction
The disc granulator uses the whole circular arc structure , and the granulation rate can reach more than 93%. The granulation plate has three discharging ports, which is convenient for discontinuous production operations, greatly reduces the labor intensity and improves the labor efficiency. Reducer and motor uses flexible belt drive, starts stable, reduces impact force, improves the service life of equipment. The plate bottom uses mutiple steel plate to strengthen it , durable, no deformation. Thicken and aggravate the pedestal, without anchor bolt fixed, stable operation.
Disc granulation machine structure:
1).Disc granulation machine from the market, the big gear, the transmission part, the rack, the base, scraper frame, no power scraper and other components.
2). One main reducer. The input shaft is equipped with a belt pulley, and the output shaft is equipped with a small gear;
3). A main motor, equipped with a belt pulley
4). The supporting device of granulation disc comprises a main shaft, two sets of roller bearing and b two pieces of bearing seat.
2.Materials
City garbage, fertilizer, organic fertilizer, inorganic fertilizer, fresh chicken, pig, cow manure and sludge etc.
3.Application
Disc granulation machine is widely used in the processing of spherical particles of biological organic fertilizer, such as coal powder, cement, clinker, fertilizer and other materials.
4.technical parameterModel EFYZL-800 EFYZL-1000 EFYZL-1500 EFYZL-2000 EFYZL-2500 EFYZL-3000 EFYZL-3200 Power
(kw)3 4 5.5 7.5 11 15 Production Capacity(t/h) ≤0.6 ≤0.7 ≤0.8 ≤1 ≤1.5 ≤2 ≤2.5 Dimension(mm) 1500*1500*1000 1750*1750*1200 1750*2000*2000 2000*2500*2500 2000*3000*2700 2500*3500*3100 2500*3800*3500 Disc PelletizerTechnical Spcifications - Horizontal Mixer
Our horizontal type mixer is constituted by U shape shell,spiral ribbon blade,and drive component.The machine set double-layer spiral blades to the main drive axle.Inner spiral blade deliver materials to outside while outer spiral blade do the opposite.With the contrary motion of the double layer spiral blades,the machine create a efficient and low power mixing environment.The double layer spiral blades also mix all materials evenly and thoroughly in maximum range.
While working,the inner spiral blade drive materials near the axle and push them from inside to outside.The outer spiral blade drive materials new the shell and push them from outside to inside.Materials exchange crosswise ,mix and expand to achieve the best mixing effect.
The machine function well with sticky or agglomerate powder or granule or mix with liquid and mash.Compared to other mixers,our equipment has advantages like shorter mixing time,wider adaption,no damage to materials ,easy cleaning and maintenance.Mixing processing won’t press or crush materials,so the machine also suits for spackling compound,stone-like coating,dry powder,putty,medicine,food,chemical materials,feeding materials,ceramic,fire resistant materials and other materials(The mix of solid and solid,solid and liquid,solid and mesh,especially sticky matter).
High efficient and anti-abrasion with little ground use.
Low noise.The machine use reducer to drive the axle smoothly and noiseless.
Reasonable structure.Feed materials from the top and output them from the bottom.
Steady running.
Technique Parameter
Parameter Rotor Diameter(mm) Capacity(t/h) Power(kw) Weight(t) 700×1500 ф600 2-3 5.5 1.8 900×1500 ф700 3-5 7.5 2.5 1000×2000 ф900 5-8 11 3.5 - Semi-Wet Material Crusher
Semi Wet Manure Grinder for Powder Fertilizer Production
Semi wet material crusher is a new type of high efficiency single rotor reversible machine. Crushing fiber with high speed rotary blade. Good crushed granularity, high efficiency. Strong adaptability to moisture content of material. Especially , the rotten garbage after fermentation or other 30% moisture content of the material can be pulverized. Particle size can reach 20-30 mesh, which can meet the requirement of feed size of general fertilizer granulation equipment. The equipment used for organic fertilizer production processing sectors, crushing chicken manure, humic acid sodium and other raw materials has very good effect.
Semi wet material crusher is used for the crushing of high temperature and wet materials such as bio organic fermentation compost, municipal waste compost, grass mud carbon, rural straw garbage, industrial organic waste, livestock manure and other biological fermentation materials.
Semi wet material crusher is a professional crushing equipment for crushing high humidity and fiber materials. Semi wet material crusher uses high speed rotating blade. well crushing fiber size, high efficiency and energy saving.
- Materials
Fermentation, composting , urban solid waste composting, grass mud carbon, rural straw waste, industrial organic waste, livestock manure, etc.
- Application
Suitable for bio organic fertilizer product
- Technical Parameter
Model BSFS-40 BSFS-60 BSFS-90 BSFS-110 Production capacity(t/h) 1-2 2-4 4-8 10–15 Diameter 0.5-5 0.5-5 0.5-5 0.5-5 Power (kw) 18.5 22 30 37 Dimension(mm) 360x560x850 1632x1560x1180 2120x2040x1800 2160x2276x188 - New Developed Compost Turner
Introduction
New organic fertilizer compost turning machine developed by Easy Farming Machinery is here!Six meters pole compost turning machine,Turn fast and efficient.
The equipment is built for aerobic fermentation to cooperate with solar-fermentation room,fermentation groove and removing apparatus for line.With removing apparatus for line,one equipment can turning compost for multiple grooves.
The cooperated groove which we provide can output continuous or in batch.
All under the control of PLC cabinet.Manual or automatic control as needed.
High efficiency,smooth and steady running,sturdy and durable and Evenly turning with Extreme low malfunction.
This is the update version of rotary compost turning machine,which means using more advanced design and technology to solve the problems like limited working ground,overmuch raw material and low working depth.
Six meters pole compost turning machine which also is called Track compost turning machine can be used for the turning for the fermentation of livestock and poultry faeces,slurry and garbage,lime sludge in sugar plant,residues,straw and sawdust and other organic waste.It is widely used in the work-ground like organic fertilizer plant,compound fertilizer plant,sludge and garbage dispose plant,garden plant,mushroom agriculture and other fermentation decomposition and water-drying work.
Parameter
Model Power(kw) Working depth(meters) Capacity(m³/h) EF-3000 11kw+2.2kw*2 0.6~0.8 250~300 EF-4000 11kw*2+2.2kw*2 Contact for details Contact for details EF-5000 15kw*2+2.2kw*2 Contact for details Contact for details EF-6000 15kw*2+2.2kw*2 Contact for details Contact for details